Author Topic: Grinding 1.6td valves  (Read 2669 times)

January 04, 2008, 08:44:53 am

skifree

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Grinding 1.6td valves
« on: January 04, 2008, 08:44:53 am »
Is it ok to grind 1.6td valves for a valve job? or do they need to be replaced because of a coating on them?

Reply #1January 04, 2008, 11:08:36 am

Zulfiqar

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Grinding 1.6td valves
« Reply #1 on: January 04, 2008, 11:08:36 am »
Coating? - word is that VW TD valves are sodium filled, like those in the high revving evo engines and mercedes multivalve heads.

just go ahead and do a lap job on it, and you are good to go for grinding, just make sure 101% that your valve stem height comes out at exact spec without much shrouding on the face side - it matters like night and day for these engines.
Diesel IS the future

Reply #2January 04, 2008, 11:19:08 am

Vincent Waldon

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Grinding 1.6td valves
« Reply #2 on: January 04, 2008, 11:19:08 am »
The Bentley says:  seats and exhaust valves are lap only... not to be ground.


So I hand-lap them all.  So far, so good.
Vince

Edmonton, Alberta, Canada
2001 silver TDI Jetta Malone Stage 1.5 , 2001 blue TDI Jetta SBIII 216s Malone Stage 3, 1970 Bay Window bus

Gone but not forgotten: 1969/1971 Beetles, 1969/1974 Westies, 1979 Rabbit, 1986 TD Jetta, 1992 gas Jetta, 1994 TD Jetta

Reply #3January 04, 2008, 01:15:06 pm

CoolAirVw

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Grinding 1.6td valves
« Reply #3 on: January 04, 2008, 01:15:06 pm »
I read somewhere that sodium filled exhaust valves have the possiblility of exploding when ground.  I dont beleive everything I read but I think something along those lines is why Bently says lap only.

My machine shop recommends replacing them with stainless.
85 Jetta Turbo Diesel
75 Porsche 914
93 GMC Truck
99 Caravan <--wifes gotta drive something :)

Reply #4January 04, 2008, 11:37:31 pm

Zulfiqar

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Grinding 1.6td valves
« Reply #4 on: January 04, 2008, 11:37:31 pm »
the sodium is in the valve stem, just dont go ahead n cut it in two,

Most of the time a lap job is only that is needed if you get OEM spec valves, and yes stainless are a good idea too.
Diesel IS the future