Author Topic: Fitting PAS to my 1.6TD Mk2, Any 'How to's'?  (Read 4294 times)

December 30, 2007, 04:00:22 pm

l16ydl

  • Newbie

  • Offline
  • *

  • 7
Fitting PAS to my 1.6TD Mk2, Any 'How to's'?
« on: December 30, 2007, 04:00:22 pm »
Ive just picked up my 1.6td and its annoying me not having power steering, im currently breaking a 8v model which has it on. Is it worth changing the sub frames over and converting mine or is it more complicated than that?  And is there a step-by-step guide to doing it?

Reply #1December 30, 2007, 04:02:19 pm

subsonic

  • Veteran

  • Offline
  • ***

  • 1836
Fitting PAS to my 1.6TD Mk2, Any 'How to's'?
« Reply #1 on: December 30, 2007, 04:02:19 pm »
Man these cars are so light, who needs ps?  Way better road feel without it IMHO.
2009 Jetta TDI Loyal edition, 6-spd. 16V 2.0CR


1985 VW Golf 5-spd, 4-door, 1.6NA  Bought from orig. owner in Savannah with 42,000 miles.
"Making the jump NA to TD" slow but sure.

1980 VW Rabbit LS 5-spd, 4-door 1.6NA almost 450,000miles  RIP

Reply #2December 30, 2007, 04:09:18 pm

l16ydl

  • Newbie

  • Offline
  • *

  • 7
Fitting PAS to my 1.6TD Mk2, Any 'How to's'?
« Reply #2 on: December 30, 2007, 04:09:18 pm »
Was thinking that but worth a shot if i got one lying around.

Reply #3December 30, 2007, 06:07:57 pm

jtanguay

  • Veteran

  • Offline
  • ***

  • 6879
Fitting PAS to my 1.6TD Mk2, Any 'How to's'?
« Reply #3 on: December 30, 2007, 06:07:57 pm »
its just one more thing to break IMO.  maybe grow some popeye arms if you drive enough...  :lol:


This is how we deal with porn spammers! You've been warned.

Reply #4January 02, 2008, 03:05:58 am

Patrick

  • Veteran

  • Offline
  • ***

  • 1034
Fitting PAS to my 1.6TD Mk2, Any 'How to's'?
« Reply #4 on: January 02, 2008, 03:05:58 am »
Check over the front end with a fine tooth comb. YOu could have a wheel bearing going, tie rod end, ball joint, etc. Keep hte air pressure up in the tires too. Shouldn't be that hard to steer, the only one we've had here without power is good unless there's something going wrong in the front.

Reply #5January 02, 2008, 04:41:44 am

jtanguay

  • Veteran

  • Offline
  • ***

  • 6879
Fitting PAS to my 1.6TD Mk2, Any 'How to's'?
« Reply #5 on: January 02, 2008, 04:41:44 am »
Quote from: "Patrick"
Check over the front end with a fine tooth comb. YOu could have a wheel bearing going, tie rod end, ball joint, etc. Keep hte air pressure up in the tires too. Shouldn't be that hard to steer, the only one we've had here without power is good unless there's something going wrong in the front.


i 2nd that.  i miss mech steering so much... those p/s lines are such a piss off when changing the oil filter!!!!


This is how we deal with porn spammers! You've been warned.

Reply #6January 02, 2008, 06:37:12 am

saurkraut

  • Veteran

  • Offline
  • ***

  • 904
Fitting PAS to my 1.6TD Mk2, Any 'How to's'?
« Reply #6 on: January 02, 2008, 06:37:12 am »
If you 'must' do it, get a donor car.  Part them side by side.

You need:

The rack

The pump and brackets

The pullies, including the crank pully.

The belts

The lines

The reservior

The resevoir bracket

If you donor is rusty, you'll probably strip the line fittings on the rack if you disconnect them.  Try pulling the rack with the lines still connected and thread them through the car whan you install it.

Like most folks here are saying here, you going backwards.  It may be a technique thing.  Make sure the car is moving when you turn the wheel, even just a little bump with the clutch to make it creep a little.
'79 1.6TD RABBIT
'84 1.5TD RABBIT
'83 Diesel Westy
'86 Audi 5000 Turbo Quatro Wagon
92 Audi 100
'93 Eurovan
'82 Porsche 930

Reply #7January 03, 2008, 07:04:53 am

Zulfiqar

  • Veteran

  • Offline
  • ***

  • 254
Fitting PAS to my 1.6TD Mk2, Any 'How to's'?
« Reply #7 on: January 03, 2008, 07:04:53 am »
yeah mate - these cars have a high geared mechanical steering so it doesnt take much force to turn it, unless you got some really wide patch tyres and a ghetto rigged (read disconnected) power steering rack.

If I were to add power steering to a golf I would weld a metal pipe with fins to the front longitudnal member, making a cooler out of it too :) that would make loads room for the oil filter to be removed, but my car is RHD so the high pressure line would be going from the right side
Diesel IS the future

Reply #8March 09, 2008, 03:29:14 pm

smutts

  • Veteran

  • Offline
  • ***

  • 720
  • Personal Text
    ClackClackClackClackClack
Fitting PAS to my 1.6TD Mk2, Any 'How to's'?
« Reply #8 on: March 09, 2008, 03:29:14 pm »
You might need to add the lower steering u.j. to saurkraut's list, but I'm not certain that the steering column might be needed too. Sod it. Grow your arms. :D