Author Topic: tools/material needed to governor and D.advance mods  (Read 3822 times)

August 22, 2007, 12:22:14 pm

carrizog60

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tools/material needed to governor and D.advance mods
« on: August 22, 2007, 12:22:14 pm »
hi


as title says what are the tools needed to do governor and dinamic advance mods?

any gaskets needed to be replaced?(keep in mind that the pump was fully rebuilted 2000km ago)

also i want to delete the rpm limiter(i will use my foot to determine that) and keep max fueling across all rpm band so what should i mod on the governor?

this will go also with merc dno261 nozzles so any advice to match all this together?

thanks!
vw golf gti G60--vw passat 1.9td gt2052v
yamaha vmax 1200- yamaha tdm 850
Portugal

Reply #1August 22, 2007, 12:56:19 pm

rallydiesel

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tools/material needed to governor and D.advance mods
« Reply #1 on: August 22, 2007, 12:56:19 pm »
I.m not sure exactly what size allen keys but have a selection of lengths because a couple are a pain in the butt to get to due to the LDA. Also, be careful with the max fueling. If you go too much the pump will cause a runaway, so you need to find the max fueling without having the engine runaway at high rpm.

I didn't replace any gaskets and haven't had any leaks from that area. You will need a Torx bit for the advance mod. Personally, I would not do this mod as there doesn't seem to be consistent evidence it does anything beneficial.
2006 Jetta TDI - gtb1749v, Malone 2, Frank's Titan 2 cam, VR6 clutch....
1991 Jetta TD - sold :(
2001 Golf TDI - Son's
1981 Rabbit - BEW tdi swap project

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Reply #2August 22, 2007, 01:15:23 pm

carrizog60

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tools/material needed to governor and D.advance mods
« Reply #2 on: August 22, 2007, 01:15:23 pm »
how can i find that spot were is the max fueling without runnaway?
and what should i do in the governor to make the pump act like that?
vw golf gti G60--vw passat 1.9td gt2052v
yamaha vmax 1200- yamaha tdm 850
Portugal

Reply #3August 22, 2007, 01:54:09 pm

rallydiesel

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tools/material needed to governor and D.advance mods
« Reply #3 on: August 22, 2007, 01:54:09 pm »
It's not from the governor mod. It's from turning the max fuel screw too much. It's simple, just turn the max fuel screw to turn up the idle. Go back inside the car and push the accelerator all the way down and release. If the revs keep climbing, turn the car off immediately and back off the max fuel screw a quarter turn. Keep doing this adjustment procedure until the revs start dropping right after releasing the accelerator. Then adjust your idle back down to a normal rpm using the regular idle adjustment screw.
2006 Jetta TDI - gtb1749v, Malone 2, Frank's Titan 2 cam, VR6 clutch....
1991 Jetta TD - sold :(
2001 Golf TDI - Son's
1981 Rabbit - BEW tdi swap project

"ONCE YOU GO CLACK, YOU NEVER GO BACK"

Reply #4August 22, 2007, 05:01:04 pm

carrizog60

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tools/material needed to governor and D.advance mods
« Reply #4 on: August 22, 2007, 05:01:04 pm »
i know but thanks anyway.

about the governor,any advice before start? :idea:
vw golf gti G60--vw passat 1.9td gt2052v
yamaha vmax 1200- yamaha tdm 850
Portugal

Reply #5August 23, 2007, 06:54:50 am

fastvicar

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tools/material needed to governor and D.advance mods
« Reply #5 on: August 23, 2007, 06:54:50 am »
Advice?  Buy yourself a 10-pack of the e-clips for a 4mm shaft.  McMaster-Carr sells them.  Don't ask me how I know.  :oops:
1981 Rabbit 1.6L TURBO!!  "The Whistle Pig"

Reply #6August 23, 2007, 11:12:24 am

carrizog60

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tools/material needed to governor and D.advance mods
« Reply #6 on: August 23, 2007, 11:12:24 am »
what is e-clips?any picture?
because i am from portugal and  tools or some materials are hard to translate... :oops:

MCsomething is also out of my range :lol:
vw golf gti G60--vw passat 1.9td gt2052v
yamaha vmax 1200- yamaha tdm 850
Portugal

Reply #7August 23, 2007, 11:45:15 am

fastvicar

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tools/material needed to governor and D.advance mods
« Reply #7 on: August 23, 2007, 11:45:15 am »


shaft OD = 4mm
groove OD = 3.2mm
clip thickness = 0.6mm

I disassembled my governor linkage inside a clear plastic bag.  That way, if the e-clip does try to escape it can't get very far.  When I tried to reassemble it I thought "Hmmm, I should use the bag in case that clip ("spronngg").....oh, bugger!"
1981 Rabbit 1.6L TURBO!!  "The Whistle Pig"

Reply #8August 23, 2007, 12:22:55 pm

Mark(The Miser)UK

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tools/material needed to governor and D.advance mods
« Reply #8 on: August 23, 2007, 12:22:55 pm »
Quote from: "fastvicar"


shaft OD = 4mm
groove OD = 3.2mm
clip thickness = 0.6mm

I disassembled my governor linkage inside a clear plastic bag.  That way, if the e-clip does try to escape it can't get very far.  When I tried to reassemble it I thought "Hmmm, I should use the bag in case that clip ("spronngg").....oh, bugger!"


For a quick clergy that's a brilliant piece of advice... Not the buggering but the hands in a bag job :shock: I wonder if you can get a bag big enough to climb in :D
Mark-The-Miser-UK

"There's nothing like driving past a bonfire and then realising; its my car on fire!"

I'm not here to help... I'm here to Pro-Volke"

Be like meeee: drive a Quantum TD
 ...The best work-horse after the cart...

Reply #9August 23, 2007, 12:33:16 pm

fastvicar

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tools/material needed to governor and D.advance mods
« Reply #9 on: August 23, 2007, 12:33:16 pm »
I'm known as "the quicker vicar" on other sites.   :wink:
1981 Rabbit 1.6L TURBO!!  "The Whistle Pig"

Reply #10August 23, 2007, 04:51:34 pm

RabbitJockey

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tools/material needed to governor and D.advance mods
« Reply #10 on: August 23, 2007, 04:51:34 pm »
even when the engine runs away from the max fuel screw its not that big of a deal, its not like a real run away where the engine just screams away, the engine just hangs at a certain rpm until u let the clutch out or something, it doesn't increase or anything
01 Jetta TDI 100% stock daily
81 Rabbit:TDI-M ported head, Frank06 cam, PD intake, hybrid T3 turbo, Renault intercooler, Syl20 11mm pump, light weight fw, and yellow California Clutch clutch kit

Reply #11August 23, 2007, 11:44:30 pm

carrizog60

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tools/material needed to governor and D.advance mods
« Reply #11 on: August 23, 2007, 11:44:30 pm »
so what should i do to the governor so he keeps full fueling all the rpm range?
replace the intermediate spring?what does shimming the main spring?
vw golf gti G60--vw passat 1.9td gt2052v
yamaha vmax 1200- yamaha tdm 850
Portugal

Reply #12August 24, 2007, 10:20:46 am

Benjamin

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tools/material needed to governor and D.advance mods
« Reply #12 on: August 24, 2007, 10:20:46 am »
in my experience you dont need to shim the intermediate, just make the preload from the main spring harder, i did it like 3a4mm (M6 between it)

Greetz, Benjamin
SMOG alert, engine running again!
Must make +250hp

Reply #13August 24, 2007, 02:27:34 pm

carrizog60

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tools/material needed to governor and D.advance mods
« Reply #13 on: August 24, 2007, 02:27:34 pm »
Quote from: "Benjamin"
in my experience you dont need to shim the intermediate, just make the preload from the main spring harder, i did it like 3a4mm (M6 between it)

Greetz, Benjamin


can anyone tell what each spring does?

some say to eliminate,other just to preload the main...
i guess that this is not something that could be done in various ways iguess.
each mod gives they´re gain/loss :idea:
vw golf gti G60--vw passat 1.9td gt2052v
yamaha vmax 1200- yamaha tdm 850
Portugal