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Engine Specific Info and Questions
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Non VW Group Diesel
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6.9l idi ford DB2 IP issue
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Topic: 6.9l idi ford DB2 IP issue (Read 17985 times)
Reply #15
July 25, 2013, 06:38:33 pm
wdkingery
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Re: 6.9l idi ford DB2 IP issue
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Reply #15 on:
July 25, 2013, 06:38:33 pm »
Well let me ask you this. How to install a new pump? I know it won't be as easy as a dial indicator. I heard I would need a special tool. Do you know? Something about dynamic timing cannot be set by ear or something.
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Reply #16
July 25, 2013, 08:42:45 pm
745 turbogreasel
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Re: 6.9l idi ford DB2 IP issue
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Reply #16 on:
July 25, 2013, 08:42:45 pm »
You line up the dots IIRC.
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Reply #17
July 25, 2013, 08:44:10 pm
wdkingery
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Re: 6.9l idi ford DB2 IP issue
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Reply #17 on:
July 25, 2013, 08:44:10 pm »
HAHAHAH i'd pay you a dollar for that one. you line up the dots eh?! is there no timing involved?
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Reply #18
July 26, 2013, 06:23:10 pm
burn_your_money
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Re: 6.9l idi ford DB2 IP issue
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Reply #18 on:
July 26, 2013, 06:23:10 pm »
You scribe a line on the pump housing and pump bracket. When you get it back put it in the same place. There is a special timing tool for doing this job that uses the injection line pulses I think. Don't take the gear cover off, that will mess you up bad.
I have the factory service manuals if you need some pictures.
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Tyler
Reply #19
July 27, 2013, 03:42:44 pm
745 turbogreasel
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Re: 6.9l idi ford DB2 IP issue
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Reply #19 on:
July 27, 2013, 03:42:44 pm »
You access the 3 pump bolts from inside the cover plate and once they are undone, the pump simply pulls out the back side of the cover, and the new one goes in exactly the same. There is a dowel pin, which must align inside there, and you'll see it. It isn't difficult.
Unless you mistakenly removed the gear, it which case you will have to find the dots.
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Reply #20
July 28, 2013, 08:24:48 pm
wdkingery
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Re: 6.9l idi ford DB2 IP issue
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Reply #20 on:
July 28, 2013, 08:24:48 pm »
ok sounds good; are the three bolts a turn-to-time affair like our pump?
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Reply #21
July 29, 2013, 03:37:44 pm
745 turbogreasel
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Re: 6.9l idi ford DB2 IP issue
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Reply #21 on:
July 29, 2013, 03:37:44 pm »
Yes, you want a tick of advance, maybe 1/8".
The pump has in and out screens that will shut you down if blocked.
Start with the out fitting, the inlet one is much more involved, and transfer pump parts can fall out.
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Reply #22
July 29, 2013, 10:33:09 pm
burn_your_money
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Re: 6.9l idi ford DB2 IP issue
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Reply #22 on:
July 29, 2013, 10:33:09 pm »
You need to scribe a line though because the pump can be rotated. There are 3 15mm bolts externally and then inside the gear cover there are 3 more.
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Tyler
Reply #23
July 30, 2013, 07:37:57 pm
wdkingery
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Re: 6.9l idi ford DB2 IP issue
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Reply #23 on:
July 30, 2013, 07:37:57 pm »
Fianlly got the lift pump changed today..no change as expected. What the he'll could be wrong with that ip?! Anyway, now I need to find about a turbo pump, cause it was n/a orginally and has a turbo added, and I doubt they added a turbo ip at that time
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Last Edit: July 31, 2013, 05:51:06 pm by wdkingery
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Reply #24
July 31, 2013, 05:02:45 pm
745 turbogreasel
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Re: 6.9l idi ford DB2 IP issue
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Reply #24 on:
July 31, 2013, 05:02:45 pm »
You just crank the fuel screw, or you can specify a heavy duty pump at the shop, and they will turn it for you.
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Reply #25
March 11, 2019, 12:05:40 pm
Samprark
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6 9l idi ford DB2 IP issue
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Reply #25 on:
March 11, 2019, 12:05:40 pm »
I want to hammer out the specifics of the Ford IDI Conversion. I have done a fuel routing schematic and have a list of suggested parts. I could use the specifics of what size fittings you need to tie into the stock fuel systemlike at the stock filter.
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VWDiesel.net The IDI, TDI, and mTDI source.
»
Engine Specific Info and Questions
»
Non VW Group Diesel
(Moderators:
malone
,
burn_your_money
,
Vincent Waldon
,
theman53
) »
6.9l idi ford DB2 IP issue