ARB, your conversion also interested me, in that I currenly have a 90 caravan from down south that came with and still has a 2.5 turbo engine in it...plans include a manual trans (have everything already) and a built 2.5 running 72lb injectors and about 25psi of boost. The consensus seems to be that a 1.6 would be adequate for my needs, especially after reading ARBs thread...I have access to a free 1.6 right now as a core (sitting in the back of a van with no oil pan on it, so definitely in need of a rebuild). I will make plans to acquire it and then start collecting bearings, oil pump, etc., and then see what the bores look like when I get the slugs out of it. I have several intercoolers from old TDs, as well as an SRT, turbo Sprint, talon and volvo, so that area is well covered. I also have a few garret t3s from TDs around, so I'd be looking for specs (AR, trim, etc) on a stock 1.6 turbo to compare with.