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Engine Specific Info and Questions => IDI Engine => Topic started by: Chestrockwell on June 13, 2006, 08:56:03 pm

Title: ARP/Raceware PNs
Post by: Chestrockwell on June 13, 2006, 08:56:03 pm
I'm looking for a set of head studs and hopefully main studs as well; does anyone have part numbers for either maker? They're for a 1.9 TD.
Thanks,
Chester.
Title: ARP/Raceware PNs
Post by: mvptrukin on June 15, 2006, 12:18:31 pm
Since no one has replied to your inquiry maybe I can help a little. I have no direct exp. with the 1.9 since it wasn't used in the states, but if they use the same size cyl. head bolts as the 1.6 TD ( 12mmx 1.75 pitchx 115mm) then I can give you some info. Raceware on their website gives no part#s or applications you have to call. ARP lists no direct application for VW diesels but go to their site and look up the head stud kit for the Ford Escort with the Cosworth engine and it shows a 12mm kit , this is what most people use. You can call them for questions and they are helpful but seem to discourage directly ordering from them and will give you a list of suppliers where you live. I called Raceware in March '06 for a set of studs to use on a friends car and they were out of stock so I went the ARP route. I have since learned that passengerperformance.com a long time contributor on this site carries them but they are not shown on the website ,I would have preferred to spend my money with a VW diesel fanatic than some super store. Anyhow, this was my first exp with ARP but I have used Raceware studs on aircooleds and several 1.5 NA with 11mm studs and I believe they are better than stock head bolts. The ARP are very high quality. I hope this helps.
                                                                          Pete
Title: ARP/Raceware PNs
Post by: jackbombay on June 15, 2006, 02:34:38 pm
These are the right ones for a 99.5-03 TDI, I'm not sure if they are the same for the 1.9 though.

(http://members.cox.net/mahoutsukai/arp/DSC02044.sized.jpg)
Title: ARP/Raceware PNs
Post by: Chestrockwell on June 15, 2006, 02:37:46 pm
Pete, thanks for the reply. Coincedentally I just ordered Raceware main and head stud kits an hour ago :twisted:  Balance and hopefully crank gear upgrade next week or two! Hey and here's a question for everyone, would a windage tray do anything below 5000rpm on this 1.9?
Chester.
Title: ARP/Raceware PNs
Post by: 935racer on June 15, 2006, 02:54:11 pm
Yeah I have switched to ARP hardware over raceware. I use the ford cosworth headstuds for the 1.6 and 1.9 idi engines as well as the tdi's. I use their mains and rod bolts as well. The thing I really like about the arps the most (besides better availability and cheaper price) is that they have a 5mm hex head on them so you can spin them in or out really easy.
Title: ARP/Raceware PNs
Post by: hillfolk'r on June 15, 2006, 07:18:41 pm
windage tray,use that "stock" one that has the gasket embossed on it ,i think theyare like 40-45 bux,
heh they(factory)call it a  "sound insulator"
Title: ARP/Raceware PNs
Post by: Chestrockwell on June 15, 2006, 09:59:10 pm
I guess I'll have to check if mine has one... never looked..
Title: ARP/Raceware PNs
Post by: mtnsammy on June 16, 2006, 07:12:23 pm
Good info, but does anyone know what the torque numbers would be?

mvptrukin; You have already fired your motor? If so what was the pattern for torqueing the heads down. Did you still use the same as stock bolts?? 30NM  45nm  90degrees  and 90 degrees??

I am almost ready to redo my head again and would like to just change out the bolts now. Thanks for any help.
Title: ARP/Raceware PNs
Post by: jackbombay on June 17, 2006, 07:16:50 am
Quote from: mtnsammy
Good info, but does anyone know what the torque numbers would be?



Steps for proper ARP installation on the A4 TDI:
1. Unpack and clean with alcohol all the parts (gets the sticky packing grease off of them)
2. Prepare all of the bolts before starting by covering them all with the included ARP installation grease that is included. Basically, get it in all of the threads and cover all the washers, and bolts so that they look "grease grey" all over. On the nuts use a q-tip to make the threads on the inside grey with the ARP grease.
3. Remove your plastic engine cover, and crank case cover.
4. You'll need a from Part MN0812 - 12 Point Driver Set from metalnerd.com or a similar 12 mm,12 point driver to remove the factory headstuds.
(NOTE: If you are going to use the metalnerd tool, it is long and will require you remove your EGR to get the one of the headstuds out. If you're removing the EGR, then this is a great time to cleaning out your intake and install an elephant hose, or CCV catch can and an Epsilonian device.)
5. Remove the 1st headstud. You will need a breaker bar, and it comes off with a scary "snap" sound.
6. Put your the first prepared ARP headstud in (allen wrench side up) and use an allen wrench to tighten it all the way down. Don't over tighten, just a little past snug.
7. Put the prepared washer and nut on the headstud and tighten it down Using a torque wrench and bring it to 65lbs. (ARP instructions on their website say to tighten, to something less than final torque, 5 times before final toque to seat the fastener correctly. Continue following these instructions to see how this is done)
8. Loosen it completely using a normal socket wrench (NEVER USE YOUR TORQUE WRENCH TO LOOSEN ANYTHING YOU'LL DESTROY IT!)
9. Use the torque wrench to tighten to 70lbs.
10. Loosen it completely using a normal socket wrench.
11. Use the torque wrench to tighten to 70lbs.
12. 10. Loosen it completely using a normal socket wrench.
13. Use the torque wrench to tighten to 70lbs.
14. Loosen it completely using a normal socket wrench.
15. Use the torque wrench to tighten to 70lbs.
16. Loosen it completely using a normal socket wrench.
17. Use the torque wrench to tighten to the final 80lbs.
18. Hooray! You've installed your first headstud, now just repeat steps #5-17 over and over again until you're done.
Title: ARP/Raceware PNs
Post by: mvptrukin on June 17, 2006, 09:23:30 am
I read the same thing jackbombay did on the ARP website although it didn't mention it in the directions included with the studs. The pamphlet that came with the studs gives the final torque spec as specific to their studs  due to tensile strength and other factors as 80 and to follow the manufactures torque pattern. So I used almost the same method jackbombay used which if I understood ARP correctly is  necessary only when the fasteners are new. The 90 degree turns that Bently says are specific to new stretch bolts not the ARP head studs. Also my application was on a 1.6 TD with 12mm bolts that my friend has and so far  so good.
                                                                       
                                                                               Thanx,
                                                                                Pete
Title: ARP/Raceware PNs
Post by: jackbombay on June 17, 2006, 12:23:09 pm
Quote from: mvptrukin
I read the same thing jackbombay did on the ARP website although it didn't mention it in the directions included with the studs.


   I was quite dissapointed that the directions included with the studs left out the proper torquing procedure, according to the web-site it is quite important.
Title: ARP/Raceware PNs
Post by: hillfolk'r on June 17, 2006, 01:29:16 pm
i did all the cycling stuff, thats very important..but back a few years ago, i contacted raceware and they said torque to 50 ft pounds,or 60 if you are boostin to the moon,anymore would ruin the studs(permanent stretched)
are u guys sayin i gotta go more on the torque???
Title: ARP/Raceware PNs
Post by: 745 turbogreasel on June 18, 2006, 02:48:52 am
I talked to Randy at Raceware about a month ago, and he said tighten to 50, run to operating temp, let it cool then torque to 50 again.
EDIT: I think if you stretch the studs, you also crack your head.
Title: ARP/Raceware PNs
Post by: jackbombay on June 18, 2006, 08:42:44 pm
50?!?!??? I know that special lube that comes with the tuds is very slippery and the threads on the studs are quite fine so the clamping force of 50 lb/ft produces a whole lot of clamping force. I am confused as to why the web-site says 80 and on the phone they say 50....   :?:

  On second observatioon the website doesn;t say 80 anywhere,

(http://members.cox.net/mahoutsukai/arp/ARPinstructions.GIF)

  But the instructions from the box do say 80,

  (http://members.cox.net/mahoutsukai/arp/ARPinstructions.sized.gif)

  I torqued mine to 80, no problems yet, 23 PSI later this summer (TDI)
Title: ARP/Raceware PNs
Post by: 745 turbogreasel on June 19, 2006, 12:21:48 am
Raceware specifies 50 (maybe sometimes 60) and NO special or slipery lube, only engine oil(+the special coating they put on the threads and the CNCd hardened washers)

ARP says 80 with special moly lube...
maybe the thread pitch is diferent, or their washers are less smooth.

Raceware also says use a beam torque wrench over a clicker.
Title: ARP/Raceware PNs
Post by: jackbombay on June 19, 2006, 06:50:26 am
D'oh, I read the previouos posts too fast and confused the 2  :oops:
Title: ARP/Raceware PNs
Post by: Audi80 on August 25, 2006, 02:53:44 am
Will these ARP studs need retorque after ~1000km, like stock bolts need.
Title: ARP/Raceware PNs
Post by: 935racer on August 26, 2006, 11:36:03 am
No I don't re torque them after 1000miles, nor do I retorque the stock ones after 1000miles, seems to eliminate early HG failures.
Title: ARP/Raceware PNs
Post by: jtanguay on August 26, 2006, 03:31:00 pm
Quote from: 935racer
Yeah I have switched to ARP hardware over raceware. I use the ford cosworth headstuds for the 1.6 and 1.9 idi engines as well as the tdi's. I use their mains and rod bolts as well. The thing I really like about the arps the most (besides better availability and cheaper price) is that they have a 5mm hex head on them so you can spin them in or out really easy.


Do you have any part #'s for 1.6 head studs from ARP?  Considering about switching to them to eliminate possible HG failures from stretch bolts. :)
Title: ARP/Raceware PNs
Post by: 935racer on August 26, 2006, 04:44:36 pm
204-5402, unless your head is completely straight or you are running over 35psi I wouldnt really bother, not a bad idea, but with a straight head and block deck,  and new stretch bolts its pretty hard to blow a gasket.
Title: ARP/Raceware PNs
Post by: Audi80 on August 27, 2006, 12:21:46 am
Quote
204-5402, unless your head is completely straight or you are running over 35psi I wouldnt really bother, not a bad idea, but with a straight head and block deck,  and new stretch bolts its pretty hard to blow a gasket.


204-5402 are main studs. I used 251-4701 for head studs.

Quote
No I don't re torque them after 1000miles, nor do I retorque the stock ones after 1000miles, seems to eliminate early HG failures.

I retorqued after ~800km and hg lasted 15 minutes after that :shock: A couple of runs at 30psi with cheapo hg :roll: Well, itīs time to change to aaz metal gasket...
Title: ARP/Raceware PNs
Post by: 935racer on August 27, 2006, 10:41:31 am
Quote from: Audi80
Quote
204-5402, unless your head is completely straight or you are running over 35psi I wouldnt really bother, not a bad idea, but with a straight head and block deck,  and new stretch bolts its pretty hard to blow a gasket.


204-5402 are main studs. I used 251-4701 for head studs.

Quote
No I don't re torque them after 1000miles, nor do I retorque the stock ones after 1000miles, seems to eliminate early HG failures.

I retorqued after ~800km and hg lasted 15 minutes after that :shock: A couple of runs at 30psi with cheapo hg :roll: Well, itīs time to change to aaz metal gasket...


Yes you are right, 204-5402 are mainstuds, and the 251-4701 are the headstuds, I just looked at an old box here and thought it was a headstud box not a mainstud box :oops:

Don't retorque your head after its running, seems to shift the gasket around and sometimes cause failures. Too bad its the factory spec, I've had to fix a lot of headgasket jobs where the owner put it all back together than soon after the re torque they blow a gasket.

1.9 metal HG never hurt 8)
Title: rod bolts
Post by: fatmobile on August 27, 2006, 10:20:20 pm
Anyone got part numbers for ARP rod bolts... for the 1.6TD?
Title: ARP/Raceware PNs
Post by: Audi80 on August 28, 2006, 07:21:05 am
Quote

1.9 metal HG never hurt 8)


Got it running with metal gasket. Seems to work with mech head too :D
Title: ARP rod bolts
Post by: fatmobile on September 22, 2006, 11:09:38 am
Quote
Anyone got part numbers for ARP rod bolts... for the 1.6TD?

 I called ARP and they had no idea. They want the length, thread size and under head length.
 Thanks for the head stud and main stud numbers.
 One more number and they'll all be listed in this post, for the next person who is searching.
Title: ARP/Raceware PNs
Post by: Audi80 on December 13, 2006, 02:10:11 pm
How long are main studs? I need a little longer studs than stock, but I canīt find any measurements :? Studs should be ~100-110mm long.
Title: ARP bolt numbers
Post by: subsonic on March 01, 2007, 04:11:03 pm
So,
we have the ARP numbers for the:
Headstuds-------251-4701
Main studs------ 204-5402
Con Rod bolts---???-???

Has anyone determined what the con rod bolt numbers are yet?

Jim
Title: ARP/Raceware PNs
Post by: stewardc on March 03, 2007, 12:53:55 pm
Are the 1.6 and the AAZ the same?
Title: ARP/Raceware PNs
Post by: SMOKEYDUB on March 03, 2007, 01:09:57 pm
I am very interested in upgrading my arp 12mm stud kit to a 13 mm kit. I just want some extra clamping force. Anyone know of a vehicle or part number that would use 13mm headstuds that would fit our blocks? I know i have to drill out and tap the block for the 13mm setup ( when i say I, I mean the shop).
Title: ARP/Raceware PNs
Post by: SMOKEYDUB on March 03, 2007, 01:13:02 pm
is anyone going to finally sticky this thread?
Title: ARP/Raceware PNs
Post by: 935racer on March 03, 2007, 06:35:07 pm
It would be much more economoical to o ring or fire ring your head/block than to use 13mm studs, I think 13mm studs would be unecessary.
Title: ARP/Raceware PNs
Post by: SMOKEYDUB on March 04, 2007, 08:09:04 am
im just thinking if the head is lifting that much at 27 psi to blow a headgasket then wouldnt it make sense for more clamping force? I know about the o-ringing and i am 100 % going to do it. I want to raise my boost pressure alot by summer and a squirt of nitrous. But if you think it wouldnt make sense to go to 13mm then i probably wont do it. what do you think about helicoiling head bolts assuming it is properly done?
Title: ARP/Raceware PNs
Post by: Audi80 on March 04, 2007, 08:17:09 am
What brand gaskets are you using? Victor Reinz is the best gasket for VW IDI.
Title: ARP/Raceware PNs
Post by: SMOKEYDUB on March 04, 2007, 09:08:47 am
victor reinz 3 notch multi layered steel gaskets held down with arp 1mm stud kit
Title: ARP/Raceware PNs
Post by: jimfoo on March 04, 2007, 10:29:41 am
Quote from: SMOKEYDUB
victor reinz 3 notch multi layered steel gaskets held down with arp 1mm stud kit

Well there's your problem, 1mm studs. :lol:
Title: ARP/Raceware PNs
Post by: SMOKEYDUB on March 04, 2007, 11:19:28 am
DOH **homer** damn i knew i over looked something....those damn parts guys. What i meant to say was 12mm  :lol:
Title: ARP/Raceware PNs
Post by: Barry W on March 29, 2007, 08:56:18 pm
So anyone find a Con Rod # yet?
Title: ARP rod bolts
Post by: subsonic on April 02, 2007, 10:13:39 pm
Connecting rods are out.  What measurements do I need in order for the Folks at ARP to figure out a part number?  Tell me please what measuerments, and how to get them.  I would like to order the head studs, mainset, and connnecting rod bolts tommorow.
Thanks,
Jim
Title: rod bolts
Post by: fatmobile on April 02, 2007, 11:06:25 pm
I think they need to know that the heads are round... maybe the diameter.
 The diameter of the section that is pressed into the rod.
 ...and the length.
 I was messing with this and the threads on them are 9Mx1. 9mm, with 1mm threads.
 I don't suppose the threads need to be the same but it gives you an idea of the diameter.
 I'm thinking they might be the same as on the VW 1.8 gasser engine.... if you can find that out for sure let us know, that's an easy application to find. They don't usually list the ARP parts for a VW diesel engine.
 They talk about using small block chevy(?) rod bolts because they are so much cheaper... difference being the tops are oval shaped and wouldn't hold as well.
Title: ARP/Raceware PNs
Post by: subsonic on April 03, 2007, 05:56:02 am
Just contacted ARP via e-mail with info.  I am waiting on contact from them.  I will post with any relevant info.
Would it be better to just pull one of the bolts and mail it to them?

On the ARP line of this thread, I was told recently that you could strengthen the 020 transmission by replacing some internal rivits with arp bolts? Subject came up when I was talking about looking for a stronger tranny to prevent failure when running increased HP.  Will have to call back the guy I was talking to.  Does anyone have any knowledge of this?
Title: ARP/Raceware PNs
Post by: rwest1 on April 03, 2007, 09:36:36 am
Sounds like this is what you are referring too. Ring gears are attached to differential by rivets on most production transmissions. Service in this area involved drilling out rivets and replacing with a special bolt kit. The VW PN was 171 498 088 A for the kit. Regards
Title: ARP/Raceware PNs
Post by: subsonic on April 03, 2007, 09:46:45 am
You sir are the information guru!
Title: ARP/Raceware PNs
Post by: andy2 on April 03, 2007, 07:46:30 pm
I was also going to get one of these ring gear kits however I thought that if the whole trans was going to be apart then I'd definitely have a limited slip diffenential in while It was apart.I'll take a risk on the rivits and If they go then I won't mess around :wink:.My engines have been making anywhere between 110-160+ whp and I have not yet had any issues while driving like I stole it not like I'm trying to break it.


http://www.arp-bolts.com/Catalog/Catalog.html
Title: mystery solved.
Post by: subsonic on April 04, 2007, 06:53:50 pm
If someone happens to have a spare 1.9td connecting rod laying about, I would appreciate it if you could send it to me.  Why you may ask?  I have solved the riddle.  I will have the ARP part number for the 1.6TD connecting rod bolts in 2-3 weeks.  If someone will send me a 1.9TD connecting rod, I will be able to supply that number as well. Send it complete, the whole rod, minus bearings.
  :D  :D  :D
Jim
Title: Re: mystery solved.
Post by: addautomotive on April 04, 2007, 07:49:43 pm
Quote from: "subsonic"
If someone happens to have a spare 1.9td connecting rod laying about, I would appreciate it if you could send it to me.  Why you may ask?  I have solved the riddle.  I will have the ARP part number for the 1.6TD connecting rod bolts in 2-3 weeks.  If someone will send me a 1.9TD connecting rod, I will be able to supply that number as well. Send it complete, the whole rod, minus bearings.
  :D  :D  :D
Jim


Send me a PM with your address.
Title: ARP/Raceware PNs
Post by: jimfoo on April 04, 2007, 07:54:16 pm
But the 1.9 has two different bolts, one style for the earlier and one for the later. Is the 1.6 bolt the same as one of these or is it unique? If so, then you need 2 connecting rods for the 2 different AAZ styles.
Title: ARP/Raceware PNs
Post by: subsonic on April 04, 2007, 08:25:44 pm
Addautomotive pm sent.  Jimfoo, I was unaware of this as I am a stateside guy.  I guess I need one of each. Addautomotive, do you know which AAZ style you have?
If there is enough interest, perhaps we could use the power of the free market place and place a group buy order  to save some cash.  I am getting my ARP parts through a friend at an auto supply house.  Cost plus 5% aint bad.  Bulk buy might be better though.

Jim
Title: ARP/Raceware PNs
Post by: subsonic on April 05, 2007, 04:42:49 pm
I have been working with a guy at ARP to solve the Connecting Rod bolt riddle. If I send him one of each Con Rod (complete, rod cap bolt and nuts) he will go through all of the stock bolts they have in order to see which ones will be the best match, and will offer the best clamping force. This way there should be no clearence issues, and the guess work will be taken out of it. They will come with the correct ARP nuts as well. I asked if the titanium bolts would save enough weight to be worth the cost. I was told that it would not be cost effective. Oh well.  I am sending my 1.6TD Connecting Rod,  Addautomotive is going to supply a 1.9TD Connecting Rod.  Jimfoo brought up that the AAZ might have two different styles of Connecting Rods, Early and later models. Can anyone verify this?  I would like to have this project cover all the bases if possible. What about The TDI Rods?  Would there be an interest in finding a ARP match for these?
Let me know what you think.

Jim
Title: ARP/Raceware PNs
Post by: subsonic on April 05, 2007, 05:52:47 pm
Forgot to mention, Either I can ship these from my location, I will cover shipping to ARP, ARP will ship back and then I will have to ship back to you. The other option would be to determine  individuals who own one of each type of connecting rod, and each mail our own.  I just dont want the ARP guy to get 12  1.6TD connecting rods in the mail  :shock:  :lol:  


1.6TD (MF)------------Subsonic
1.9TD (AAZ)----------Addautomotive  Need to determine which versian.
1.9TD
1.9TDI (1Z ?) --------Is that correct?
1.9TDI (??)------------

Any others?
Once a member volunteers and figures out how they want to ship, PM me and I will send you all the contact info.
This will be really good info to have up once it is complete.  Once it is complete, it will also be a nice time to post a group buy in the WTB/For Sale section.

Jim
Title: ARP/Raceware PNs
Post by: andy2 on April 05, 2007, 06:37:20 pm
I believe that the later AAZ conrod bolts will be the same as the 1z/ahu rod bolts as the rods are somewhat similar.The later aaz rod bolts are fully threaded and can not be reused and the earlier style bolts are partially threaded and are reuseable.I don't believe that there is a need for any better rod bolts on any of these 1.9 IDI/TDI engines(head and main studs yes) possibly someone else could comment??
Title: ARP/Raceware PNs
Post by: addautomotive on April 05, 2007, 07:26:00 pm
I'll have a look at the conrods I have; I believe the engine is a 94... it was a freebie.

I'll post a pic tomorrow
Title: ARP/Raceware PNs
Post by: jimfoo on April 05, 2007, 08:51:19 pm
Quote from: "andy2"
I believe that the later AAZ conrod bolts will be the same as the 1z/ahu rod bolts as the rods are somewhat similar.The later aaz rod bolts are fully threaded and can not be reused and the earlier style bolts are partially threaded and are reuseable.I don't believe that there is a need for any better rod bolts on any of these 1.9 IDI/TDI engines(head and main studs yes) possibly someone else could comment??

The earlier ones are fully threaded, the later and 1Z/AHU bolts have a double shoulder to align both rod halves. The earlier ones have pins. Here is a pic of an earlier bolt. I bought the later ones first as I thought my engine was a '96.
I don't think either are supposed to be reused.
(http://members.ai5.net/[email protected]/bolt.jpg)
Title: ARP/Raceware PNs
Post by: jtanguay on April 05, 2007, 08:55:05 pm
yea... i bought a 12 pt 12mm socket for the head bolts on my TDI... pull the valve cover to find out that its the opposite...!!! oh well i'll still put it to good use :)
Title: ARP/Raceware PNs
Post by: jimfoo on April 05, 2007, 09:05:52 pm
Good ol tripple square. Took me a while to find what it was so that I could buy the right tool. Even then, the auto parts store guy didn't know what it was even though he had it.
Title: ARP/Raceware PNs
Post by: subsonic on April 10, 2007, 02:03:44 pm
I was just pulling up the summit catalog and looking at the main studs 204-5402.  In the discription it says will not work with windage tray.
Anyone had this problem with the 1.6td.  Just to make sure, that is the part number for the 1.6 and not the 1.9, correct?

Jim
Title: ARP/Raceware PNs
Post by: Barry W on April 10, 2007, 09:53:08 pm
Anyone find a good place to buy the 1.6 ARP kits?
So far I got, 251-4701 Head bolts, 204-5402 Mains.
Anyone find the ARP # for the con rod bolts?
Title: ARP/Raceware PNs
Post by: subsonic on April 12, 2007, 12:17:16 pm
Patience grasshopper.  My Connecting Rods are enroute to ARP so they can try and find the ones with the best fit.  As soon as I know, I will post them so we can move the info to the FAQ section.
Title: ARP/Raceware PNs
Post by: Barry W on April 13, 2007, 11:03:52 pm
Quote from: subsonic
Patience grasshopper.  My Connecting Rods are enroute to ARP so they can try and find the ones with the best fit.  As soon as I know, I will post them so we can move the info to the FAQ section.


 :lol:
 :wink:
Title: ARP/Raceware PNs
Post by: Barry W on April 15, 2007, 11:20:39 am
Unsure if this was asked before .... the part# 204-5402 says it won't fit with the windage tray, but I just bought the diesel oil pan baffle for my TD project. Does this mean I need to find another bolt kit to use with this baffle?
Title: ARP/Raceware PNs
Post by: foxracer1 on April 16, 2007, 02:14:24 pm
My friend just got some for his 1.6 TD and he used ARP G60 rod bolts.
Title: ARP/Raceware PNs
Post by: Barry W on April 16, 2007, 07:55:38 pm
And these worked just fine?
Title: ARP/Raceware PNs
Post by: foxracer1 on April 17, 2007, 04:26:48 am
To be honest the engine isn't together yet but they are in the rods. And i'll keep you posted on the progress to see how they work.
Title: ARP/Raceware PNs
Post by: Barry W on April 17, 2007, 09:48:58 pm
Cool thanks!

Anyone know about this?
 .... the part# 204-5402 says it won't fit with the windage tray, but I just bought the diesel oil pan baffle for my TD project. Does this mean I need to find another bolt kit to use with this baffle?
Title: ARP/Raceware PNs
Post by: Barry W on April 18, 2007, 07:37:53 pm
Quote from: Barry W
Cool thanks!

Anyone know about this?
 .... the part# 204-5402 says it won't fit with the windage tray, but I just bought the diesel oil pan baffle for my TD project. Does this mean I need to find another bolt kit to use with this baffle?


I'm gonna drill out the stud holes if need be and still use the baffle. Question answered.   8)
Title: ARP/Raceware PNs
Post by: subsonic on April 23, 2007, 07:16:04 pm
I got off the phone with the ARP rep today.  All my parts made it there.  I sent him my connecting rods and my oil pump bolts.  I should know in the next day or so the part numbers for the rod bolts.  I decided to replace my oil pump bolts just as cheap insurance.  He will match those up as well.  I hope they fit the newer style 36mm pump.  Did someone say the newer ones are longer?  
I asked about the main studs and the catalog note about not using these with a windage tray.  What I was told was that if the windage tray attaches to the main caps/bolts/studs, then the stud has a step down that the windage tray goes on and is attached. The main studs # 204-5402 do not have this step down.  Is this how the windage tray attaches on our set-ups?
Jim
Title: ARP/Raceware PNs
Post by: Barry W on April 23, 2007, 07:27:24 pm
The windage tray doubles as the oil pan gasket on VW's.
Title: ARP/Raceware PNs
Post by: subsonic on April 23, 2007, 07:53:32 pm
So the oil pan holds it on?  Do you need longer oil pan bolts? If this is the case then the main studs should fit with out problem, correct?
Title: ARP/Raceware PNs
Post by: Barry W on April 24, 2007, 08:58:49 pm
Don't think you need longer bolts, as the windage tray doubles as the oil pan gasket. It should only be 2mm or so thicker.
Title: ARP/Raceware PNs
Post by: subsonic on April 26, 2007, 07:10:02 pm
ARP part #s
                                                                     
Head Studs..........................251-4701                          
Main Studs...........................204-5402                
Con Rod bolts 1.6 and 1.7......104-6002              
Trans ring gear bolt kit 020 ...204-3001                
Oil pump bolts.......................661-1014                



                                           
Hope this helps
Jim
Title: ARP/Raceware PNs
Post by: jimfoo on April 26, 2007, 08:56:18 pm
And which of these are the same on a 1.9?
Title: ARP/Raceware PNs
Post by: Barry W on April 26, 2007, 10:52:33 pm
Quote from: subsonic
ARP part #s
                                                                     
Head Studs..........................251-4701                          
Main Studs...........................204-5402                
Con Rod bolts 1.6 and 1.7......104-6002              
Trans ring gear bolt kit 020 ...204-3001                
Oil pump bolts.......................661-1014                



                                           
Hope this helps
Jim



Saweeeet!   :wink:
Title: ARP/Raceware PNs
Post by: jimfoo on April 27, 2007, 04:58:17 am
Are the 1.6 conrod bolts the same as an early or late 1.9 bolt?
Title: ARP/Raceware PNs
Post by: subsonic on April 27, 2007, 05:19:39 am
The head studs are the ones that were reccommended on this site.  They should fit both 1.9 and 1.6.  Correct me if I am wrong.
Same deal with the main studs. Got the info from here.
Con rod bolts, I sent my rods to ARP for them to check and find correct replacement size.  This is what they reccommend.  I would have sent in 1.9 rods but no one sent me any.  I will pass along my contact info at ARP if someone wants to send some.  These rod bolts are for the 1.6 and 1.7. I was told they offered about an additional 20,000 psi of strength and a much greater shear strength.   I do not know if they will fit a 1.9
The trans ring gear bolt kit is for the 020 tranny's.
The oil pump bolts are direct replacement for the bolts out of my pump.  I do not know if these are the same size as the newer 36mm pump people are talking about here on the site.  Anyone know if the 36mm uses different size bolts?
Title: ARP/Raceware PNs
Post by: jimfoo on April 27, 2007, 06:07:19 am
Well, thanks for the research. :D My 1.9 had just been put together, so I didn't want to tear a rod out. Maybe I can send them an old bolt to match up.
Title: ARP/Raceware PNs
Post by: subsonic on April 27, 2007, 12:52:17 pm
That might work.  If anyone else has the 1.9 rods and they want to send them to the ARP rep let me know. I'll pass you his info.  It was pretty easy. 8 bucks for the priority us postal box, any weight, and ARP ships back to you.  Of course I insured my rods for the cost of replacement-With custom high performance rods!  I almost wished they had been lost :)
Title: ARP/Raceware PNs
Post by: Barry W on April 30, 2007, 10:31:25 pm
Ordered rods, mains and head studs from Summit today. I searched around locally and couldn't find a better price on all parts. Some places one part was cheaper, but others were 10 bucks more.

Quick and easy = Summit.
 :wink:


P.S. thanks for the #'s subsonic.   8)
Title: rod bolts
Post by: fatmobile on May 07, 2007, 12:04:33 am
subsonic, thanks for checking this out, I've been wondering this for awhile.
 Are you goign to try to arrainge a group buy for the 1.6TD rod bolts?
Title: ARP/Raceware PNs
Post by: subsonic on May 07, 2007, 05:39:49 am
Summit appears to be the cheapest.  I will contact them and find out if they will offer any discounts for bulk buys.

Contacted them today.  No volume discounts.  Sorry.
Title: ARP/Raceware PNs
Post by: Barry W on May 24, 2007, 11:39:08 pm
Got mines last week, they look great and installing in 2 weeks or so after the motor is ready.  :wink:
Title: ARP/Raceware PNs
Post by: rx7145 on May 28, 2007, 05:02:03 pm
$120 seems like alot for bolts. Would I get by with stock bolts for a 1.6 N/A?
Title: ARP/Raceware PNs
Post by: jimfoo on May 28, 2007, 05:38:33 pm
They are stronger and reuseable unlike the stock bolts. You can get by just fine with stock. The ARP are supposed to be better for modded engines.
Title: ARP/Raceware PNs
Post by: rx7145 on May 28, 2007, 05:41:22 pm
OK I'll go with stock for now.
Title: ARP/Raceware PNs
Post by: subsonic on May 31, 2007, 01:13:53 pm
Well now,
there seams to be a run on the 1.6TD ARP Connecting Rod bolts :)

I ordered mine a few days back and was told that they are now on back order.  Hmmm... Lots of building going on in diesel land?
Title: ARP/Raceware PNs
Post by: Barry W on May 31, 2007, 08:55:22 pm
:D
Title: ARP/Raceware PNs
Post by: Kudagra on June 02, 2007, 09:52:02 pm
Quote from: "subsonic"
Summit appears to be the cheapest.  I will contact them and find out if they will offer any discounts for bulk buys.

Contacted them today.  No volume discounts.  Sorry.


I got my main studs and rod bolts from Crosby Machine.

http://www.headbolts.com/

ARP  1.6 to 2.0 rabbit golf and jetta  main stud kit   204-5402  $99.99
ARP  1.6 rabbit rod bolts   104-6002  $89.99

Shipping is 6.95 all over the US

He doesnt show the cosworth head studs but Im sure if you ask he will be able to get them
Title: ARP/Raceware PNs
Post by: subsonic on June 03, 2007, 04:33:14 am
Yep, sure looks that way.  My con rod bolts are on back order and I held off on the mains.  Perhaps a few phone calls are in order.
Title: ARP/Raceware PNs
Post by: subsonic on June 04, 2007, 03:08:04 pm
Well imagine my suprise.  The brick and mortar for this web site is 10 min. from my work.  I went and talked to the owner.  He orders his ARP stuff once per month.  He had just placed this months order.  Some yahoo from Kansas just picked up his last main studs kit :lol:
I talked to him about the Head Studs.  He said that he does not stock that part because he does not see that many Cosworth Escorts :shock: .  I informed him about the cross fit of these parts for our Diesel applications.  He looked up his costs for this part and it was more than Summit's.  I talked with him for a while and he said he might be able to match the summit price.  He will look at his price structure for offering these three components as a package deal.  
I informed him of the back order status of the con rod bolts from summit.  He informed me that it may just be summit.  He will call ARP and check availability.  
He group orders with another vendor in order to get his better prices.  If he orders early, they wack him with some additional fee's.
If he can match summit on the head studs, than this will be the best deal going, even with shipping costs.  Of course the walk in the door pick up will save an extra 6 bucks :)
He will e-mail me tonight about this.
He may just update his page, or pass on the info to me, who knows.  It would be helpful if we could give him a rough idea of interest.  He was worried about shelling out a bunch of cash for stock that would sit and not sell.

Let ya know as I hear something.  Jim
Title: ARP/Raceware PNs
Post by: Kudagra on June 04, 2007, 06:12:01 pm
Well coolness.

Look at the thread I just started and you will see where those mains are. :D

Tell him thanks by the way...

I will be buying stuff from him for the 302s I have to build in the future.
Title: ARP/Raceware PNs
Post by: subsonic on June 06, 2007, 11:08:01 am
Here is a copy of the e-mail from the owner of www.headbolts.com .
He is going to place a order next weds. He is going to order 2 sets of rod bolts, 2 sets of main studs, and 1 set of head studs.  I am going to take 1 set of rod bolts and one set of the mains.  I may return my head studs to summit.  They neglected to tell me about thier 10.00 "handling fee" that goes with the "FREE" shipping.  If so I will be buying some head studs from him.

If anyone else wants some, they should order before next wed so he can get it in on his order to arp.  He does not have the Head studs listed on his site.  You will need to send him a e-mail at [email protected] .

a

Quote
okay this what i found out so far
on the june 31 I placed my stock order , at that time
I had the mains and the rod bolts on the shelf so I did not order more ,
then I sold out overnight  of my stock  , then I drained the stock  of to
other warehouses ,they had already placed there stock orders again they had
them on the shelf when they did the order so they did not order more ,the I
got the ones they had
so I am waiting for my stock order to come in
 it is looking like I will place a small emergency stock order next weds,
maybe sooner  but i can not place that one untill  i get the last order
so far it looks like I will order 2 sets of rods and two sets of mains and a
set of the head studs , you have to tell what you are using them for because
if I just list them for the for I will never sell them  of course i will not
put them on the site untill i have them in stock


[/quote]ARP 1.6 to 2.0 rabbit golf and jetta main stud kit 204-5402 $99.99
ARP 1.6 rabbit rod bolts 104-6002 $89.99

Shipping is 6.95 all over the US

Quote

Anyone know if the head and main studs fit the 1.9TD as well?
Title: ARP/Raceware PNs
Post by: subsonic on June 06, 2007, 01:47:22 pm
Prices as follows:

Head Studs--118.95
Main Studs--99.99
Con Rod Bolts--89.99

Shipping-- 6.95 continental US

This beats summit hands down.
He said he will not ship to Canada.
I may be able to help with that since I can just pick up at his shop.  I don't know whats involved with the whole cross border thing.
Jim
Title: ARP/Raceware PNs
Post by: red64chevelle on June 06, 2007, 02:00:25 pm
Funny thing about NAFTA, it seems to only help corperations, not people.
Title: ARP/Raceware PNs
Post by: subsonic on June 07, 2007, 12:05:23 pm
Free trade eh? not likely.

A order to ARP is being made on tuesday.  Order now or wait for the next order cycle- 2-3 weeks.

Jim
Title: ARP/Raceware PNs
Post by: subsonic on July 17, 2007, 05:54:55 pm
Has the new parts and prices listed.

http://headbolts.com/Volkswagon-Audi-diesel-fasteners.html
Title: ARP/Raceware PNs
Post by: Barry W on July 17, 2007, 09:39:32 pm
I got my head bolts and rod bolts from summit, they were great.

It was UPS that screwed me!!!!    :evil:

I prepaid for shipping and UPS scammed me out of 79.81 CDN in customs fees COD!   I hope that company rots in HELL!!!
Title: ARP/Raceware PNs
Post by: fatmobile on July 18, 2007, 01:29:44 am
I took a look at his new site update and he has the ARP head bolts listed as working for the 1.5.
 Headstuds are a great idea for the 11mm headbolt block, I hope people don't order these thinking they will work for all 1.5s and 1.6s.
Title: ARP/Raceware PNs
Post by: subsonic on July 18, 2007, 07:05:11 am
Yeah, The 11mm/12mm thing would be a issue wouldnt it.  Send him a e-mail.  He was unaware of the cosworth/vw connection.  I told him about it and he put the stuff up on his site.    He is more than willing to listen and adjust accordingly.  If I remember, he is cheaper than summit, plus there is not that bogus $10 handleing fee.
Title: ARP/Raceware PNs
Post by: lord_verminaard on July 18, 2007, 11:41:43 am
Do we have a number for Rod Bolts for the TDI??

Brendan
Title: ARP/Raceware PNs
Post by: subsonic on July 19, 2007, 07:07:43 am
I don't know what it is.  I while back I sent my rods to ARP to have them measure them and get the correct part number.  A bit back in this post I think someone brought up there might be some variations by year.  I will pass off the contact info for the guy at ARP if someone wants to send him a rod so he can do the match up, 1.9idi or TDI
Title: ARP/Raceware PNs
Post by: fatmobile on July 19, 2007, 11:28:37 pm
Quote
Yeah, The 11mm/12mm thing would be a issue wouldnt it. Send him a e-mail.

 You do it, you're his buddy.
 ... Ok, I sent him an email rubbing his mistake in his face. :lol:
Title: ARP/Raceware PNs
Post by: fatmobile on July 23, 2007, 11:43:13 pm
I checked over at autohausAZ, and the 1.5/early1.6 diesels used the same size headbolts as the 1.7 gasser.
 This page on the headbolts.com site:
 http://headbolts.com/volks.html
 shows 1.5, 1.6, 1.7, 1.8 gassers all use the same headbolt so I'm thinking the 204-4203 ARP headbolts (for the 1.8/2.0, 8 valve), should fit the 1.7 gasser and the 1.5 diesel....
or do we want the, "12 pt nuts with under cut studs 204-4701"?
 It's kinda weird, he names the 1.5, 1.6, 1.7, 1.8 as all using the same headbolt but the head studs are for the 1.8 and 2.0, 8 valvers,... so do the headbolts for the 8 valve; 1.5, 1.6, 1.7, 1.8 fit the 2.0?
 He has some work to do, getting the site straightened out but he's getting there. I emailed him but ARP didn't give him that info, so we need to help him with that research.