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Engine Specific Info and Questions => IDI Engine => Topic started by: xxkoadyxx on August 10, 2011, 04:53:27 am

Title: bad starter on 1.9TD
Post by: xxkoadyxx on August 10, 2011, 04:53:27 am
Hello, when i go to start my car in the morning or after sitting awhile after work, i find that when i start it, it acts as if the cold start wasnt out, but it is, sometimes its hard to pull out...any ways when i start it, it slowly builds up too about 1300 RPM (mind you there is a 1.6TD boost pin and fuel turned up 1/8th turn about) so the high RPM is from the incease in fuel.. but when i push in the cold start, it doesnt change RPM.. Now question is : Would having a slow/weak starter cause the car to start up weird.. It has a new battery 1000CCA. Ill post vid when i can, but much help would be nice, because i dont think it well start when winter hits...i had 3 out of 4 glow plugs replaced in the winter..



Thanks, Koady
Title: Re: bad starter on 1.9TD
Post by: R.O.R-2.0 on August 10, 2011, 01:05:09 pm
i see a starter causing NONE of the problems you discribe..

your pump is out of tune.. do you remember EXACTLY what you did to it?
Title: Re: bad starter on 1.9TD
Post by: xxkoadyxx on August 10, 2011, 04:25:41 pm
maybe.. I unscrewed the four hex bolts, took out 1.9 pin, put 1.6 pin and spring into pump, screwed back togather.. turned fuel up a little, now revs at 1200-1300 rpms...Im thinking that ill need to turn the RPMs down because the starter might be only able to turn the engine over to 800-900 RPMS so the rought idle up to 1200-1300 might be cause by the cold engine trying to speed up after just being started.. thats what i have been thinking.. Im gonna try to turn down either the idle or back the fuel off just to try it.

Standing in the front of the car, do i turn to the left or right to turn the idle down?
Title: Re: bad starter on 1.9TD
Post by: nathan_b on August 10, 2011, 06:41:12 pm
If you have the throttle arm in a weird spot, it can change idle rpm with engine temp..
Title: Re: bad starter on 1.9TD
Post by: 8v-of-fury on August 10, 2011, 06:50:03 pm
this is not starter, battery, or anything else electrical.

If you took the top off, you also took the throttle off its shaft. One or two splines out can cause weird issues like you are describing.
Title: Re: bad starter on 1.9TD
Post by: xxkoadyxx on August 11, 2011, 05:06:05 am
ok, so how would i go about fixing this? cause the weird starting only started to happen after i swapped boost pins..
Title: Re: bad starter on 1.9TD
Post by: theman53 on August 11, 2011, 05:16:27 am
The pin could be longer or shorter than the last one. The screw would require adjustment then. I bet it is giving you more fuel as it is further up the ramp than the old pin. I would unscrew your torx bolt 1/2 turn and see if it helps. If it doesn't put it back where it was and take your main fuel screw back down the 1/8 turn and then mess with the pin screw.
Title: Re: bad starter on 1.9TD
Post by: xxkoadyxx on August 11, 2011, 05:24:28 am
which torx screw is this? the idle? which one is it on the back of the pump?
Title: Re: bad starter on 1.9TD
Post by: theman53 on August 11, 2011, 06:39:00 am
Idle and main screws should be slotted. On the very top of the pump, the LDA, it should have a 8mm nut which takes a 13mm wrench. Inside that nut should be a torx bolt that pushes on the boost pin. That is the one I am talking about.
Title: Re: bad starter on 1.9TD
Post by: R.O.R-2.0 on August 11, 2011, 09:27:05 am
maybe.. I unscrewed the four hex bolts, took out 1.9 pin, put 1.6 pin and spring into pump, screwed back togather.. turned fuel up a little, now revs at 1200-1300 rpms...Im thinking that ill need to turn the RPMs down because the starter might be only able to turn the engine over to 800-900 RPMS so the rought idle up to 1200-1300 might be cause by the cold engine trying to speed up after just being started.. thats what i have been thinking.. Im gonna try to turn down either the idle or back the fuel off just to try it.

Standing in the front of the car, do i turn to the left or right to turn the idle down?

you turned up the fueling, and DID NOT turn down the idle screw did you?

i bet thats your problem..
Title: Re: bad starter on 1.9TD
Post by: xxkoadyxx on August 13, 2011, 02:58:26 pm
No, i didnt turn down the RPM as the screw for that doesnt seem to be there... :/
Title: Re: bad starter on 1.9TD
Post by: regcheeseman on August 16, 2011, 02:15:34 pm
The boost pin nor the starter have any effect on the running problems you describe.

Turn the idle down by backing off the throttle stop screw or with the idle setting on the back of the pump - two screws pointing up locked by 10mm nuts, move the right hand one anti-clockwise.

You say the cold start is stiff, is it moving? Is there a rod coming up form the cold start mech? This can be adjusted by turning it, often it is set that the idle screw setting makes no difference as the lever is held open by the rod. (which is a form of fast idle when the engine is cold)
Title: Re: bad starter on 1.9TD
Post by: xxkoadyxx on August 17, 2011, 07:39:59 pm
i turn the fuel back done.. now idles at 950ish on cluster, and put 1.9 pin back in.. The cold start comes out.. there is no rod where the cold start is, only a screw/bolt that holds the cold start.. My car has AC if that helps.. Also i was looking in the TDI section and someone said  there is a glow plug fuse above the fuse panel, I am gonna check that tomorrow before i start the car, hopfully that is the prob and not the crank nose as someone told me :-[..  all tho there is a fuse in the engine compartment and thats fine.. so maybe there is another one (above fuse panel) and that one is bad.... ill check tomorrow..
Title: Re: bad starter on 1.9TD
Post by: R.O.R-2.0 on August 17, 2011, 09:21:02 pm
have you verified that the glow plugs are working?
Title: Re: bad starter on 1.9TD
Post by: xxkoadyxx on August 18, 2011, 04:29:18 am
kinda, i checked everything and they all were replaced or new, but i didnt know about a possable fuse under the dash..gonna check that now..also i didnt have a battery in my voltmeter.
Title: Re: bad starter on 1.9TD
Post by: xxkoadyxx on August 18, 2011, 05:37:35 am
well i checked EVERY fuse in the fuse pannel and there all good, replaced the relay, and put my voltmeter on the fuse block right before the glow plugs and i got 10.87 volts? I also changed the fuel fillter, started the car, air in the line and car started to stall... ::) buuttt then i remebered how to bleed it so i did, car started up but still white smoke and rough...so idk if it was fuel filter or not..wont know untill tomorrow when the car is cold again, as it was already warmed up -_-.. hoping that thats the prob..
Title: Re: bad starter on 1.9TD
Post by: R.O.R-2.0 on August 18, 2011, 11:21:47 am
lotsa white smoke..

sounds like your glows are NOT functioning..
Title: Re: bad starter on 1.9TD
Post by: xxkoadyxx on August 18, 2011, 06:28:06 pm
we shall see tomorrow if the filter made it better, it started up normal after 8.5 hours so we shall see tomorrow if it was the filter.. I checked glow plugs and they seemed fine..how do you check each glow plug using voltmeter?
Title: Re: bad starter on 1.9TD
Post by: R.O.R-2.0 on August 19, 2011, 09:06:20 am
we shall see tomorrow if the filter made it better, it started up normal after 8.5 hours so we shall see tomorrow if it was the filter.. I checked glow plugs and they seemed fine..how do you check each glow plug using voltmeter?

pull the buss bar off, and test the resistance (ohms) of each plug. if you get very high, or no resistance, its probably shot.

all 4 plugs should have atleast close readings..
Title: Re: bad starter on 1.9TD
Post by: xxkoadyxx on August 20, 2011, 03:45:28 am
I put a new fuel filter on it, and that seemed to make the difference, so i think the filter was bad (atleast 60000kms on it since i owned it) Gonna let the car sit for a couple days and see.
Title: Re: bad starter on 1.9TD
Post by: R.O.R-2.0 on August 20, 2011, 11:10:33 am
fuel filters are a maintenance item. and need to be serviced regularly.. or else your car no run..
Title: Re: bad starter on 1.9TD
Post by: xxkoadyxx on August 20, 2011, 07:27:00 pm
Haha yea I know now.. Pretty much everything is new on the motor now..gonna start it tomorrow after sitting for 2 days..
Title: Re: bad starter on 1.9TD
Post by: R.O.R-2.0 on August 21, 2011, 10:44:06 am
Haha yea I know now.. Pretty much everything is new on the motor now..gonna start it tomorrow after sitting for 2 days..

thats no way to tell if its fixed.. lol.