VWDiesel.net The IDI, TDI, and mTDI source.

Engine Specific Info and Questions => IDI Engine => Topic started by: badersbus on May 04, 2008, 11:54:23 am

Title: 1.6td rebuild
Post by: badersbus on May 04, 2008, 11:54:23 am

Hey Guys.
Hope some of you more knowledgeable guys can help wth this one.
Got a 1.6TD engine from a MK2 golf van , which i want to transplant into a MK 1 VW caddy. There does not seem to be much compression between Number 2 and 3 cylinders , so suspect a possible blown headgasket ? :( .
The question is , when i take the head off to have a look  if it is not too serious , i was going to lift the whole lump out and have it reconditioned.
I was thinking Head cracktested and skimmed , bores honed , or even bored with new rings, and the crank journals looked at. I was wanting to end up with a good solid engine for possible future tweaking on the IP and the turbo but not going too crazy.
What would you fellas reccomend or have i covered about everything with the above. Just thought it was an ideal time to get it all sorted together.
Thanks in advance for any help and ideas.
Cheers Kirk

Title: 1.6td rebuild
Post by: dave friday on May 05, 2008, 02:38:39 am

Hi Kirk, seems about right though you,ll need new pistons if you bore the block, make sure you use good quality seals [my flywheel seal leaks a bit!!]
I rebuilt my 1.6 td earlier this year,so post again if you have anymore questions/problems.
Good luck Barry.

Title: 1.6td rebuild
Post by: badersbus on May 05, 2008, 10:35:41 am

thanks Barry. I thought i had got most of it covered , but never worked on a VW diesel before. I am going to take it to a reputable reconditioner here in Sheffield , so hopefully will be ok.
I don,t suppose you know where i can get torque settings , strip down proceedure , build up etc from . Something along the lines of a Haynes manual for it i think, don,t know if they are available
Cheers Kirk :D

Title: 1.6td rebuild
Post by: dave friday on May 05, 2008, 12:26:36 pm

Kirk, justkampers sell a small manual [www.justkampers.co.uk ]. google..club 80-90../the brick-yard t3 tech.The bentley manual is good but pricey! [mine came with the van].i had my block rebored here in Spain [my Spanish is very poor ] so when the machine shop lost parts it was a trial!!. Ive got most if not all the torque settings, so feel free to contact me.
Good luck Barry.

Title: 1.6td rebuild
Post by: badersbus on May 06, 2008, 06:29:01 am

Quote from: "dave friday"

Kirk, justkampers sell a small manual [www.justkampers.co.uk ]. google..club 80-90../the brick-yard t3 tech.The bentley manual is good but pricey! [mine came with the van].i had my block rebored here in Spain [my Spanish is very poor ] so when the machine shop lost parts it was a trial!!. Ive got most if not all the torque settings, so feel free to contact me.
Good luck Barry.

Thanks Barry , much appreciated , when i get into this engine , i will contact you again
Cheers Kirk