Author Topic: Plasma cut copper gasket attempt  (Read 5967 times)

August 21, 2007, 05:46:08 pm

flapjack

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Plasma cut copper gasket attempt
« on: August 21, 2007, 05:46:08 pm »
the clean side


the slag side


I cut the T3 flange because in small quantities the copper ain't cheap. .043" x 12" x 12" is about $29 Also easier to change then a head gasket if it doesn't work.
I'm not too optimistic because my table doesn't move the torch fast enough for such thin material. I'm afraid in cleaning the slag and splatter I may destroy it.
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Reply #1August 21, 2007, 09:04:49 pm

blkboostedtruck

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Plasma cut copper gasket attempt
« Reply #1 on: August 21, 2007, 09:04:49 pm »
I've got a bunch of different tools for removing slag and deburing! do you want me to experiment? I'd be interested in a head gasket down the road! I'd be willing to try and remove the slag on that T3 coppergasket and send it back for you to inspect! I like challenges! whats the worst i can do if i screw it up i owe you 30 bucks! let me know? i'm sure i can do it with no problem for you!!
  thanks Duane
injector rebuilds call  414-840-1395 for faster service not on line much!
'66 variant 1500S
'81 2dr n/a 1.6 diesel rabbit 8"lift 260K R.I.P.
'81 caddy gas 1.8 turbo/stroker W/N.O.S.
'81 caddy 1.9 turbo diesel
'82 caddy gas 1.8 G60
 3 jettas '82' '04 '14TDI
+1 rabbit,03 HD sc.eag. duece,46,&5

Reply #2August 21, 2007, 10:22:54 pm

flapjack

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Plasma cut copper gasket attempt
« Reply #2 on: August 21, 2007, 10:22:54 pm »
the $30 is for the whole 12x12 piece, so each T3 sized piece is maybe . . $5?
If you'd rather have a head gasket, all I need is an old one to copy
material cost might make it cheaper to get one from headgasket.com for $85
If you've got a gasket laying around, measure it and I'll tell you what i can get the copper for.
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Reply #3August 22, 2007, 06:06:28 am

fastvicar

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Plasma cut copper gasket attempt
« Reply #3 on: August 22, 2007, 06:06:28 am »
I've got a Mitsubishi laser if you've got a .dxf file   :wink:
1981 Rabbit 1.6L TURBO!!  "The Whistle Pig"

Reply #4August 22, 2007, 07:36:05 am

flapjack

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Plasma cut copper gasket attempt
« Reply #4 on: August 22, 2007, 07:36:05 am »
nice!
i will try to draw it and get it up asap
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Reply #5August 23, 2007, 06:39:04 am

fastvicar

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Plasma cut copper gasket attempt
« Reply #5 on: August 23, 2007, 06:39:04 am »
8)
1981 Rabbit 1.6L TURBO!!  "The Whistle Pig"

Reply #6August 23, 2007, 06:54:45 am

Slave2School

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Plasma cut copper gasket attempt
« Reply #6 on: August 23, 2007, 06:54:45 am »
I would pay to have somone make me a copper gasket for the BMW I bought.  It has the same engine as the 524TD has in it, maybe something a bit thicker to lower the compression a point :)
Waiting for a bigger better diesel to come along.
2002 ford focme wagon

Reply #7August 25, 2007, 10:50:35 pm

hillfolk'r

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Plasma cut copper gasket attempt
« Reply #7 on: August 25, 2007, 10:50:35 pm »
i asked the metal supply house  if he had any scraps large enough for "this",and i pulled out a paper gasket i had for mockup  t3 flange
i got 2 pieces of .040 for like 3$ (enough for 2)
then i used a dremel tool  to make the gasket
works great no leaks
Throttle cables ftw

Reply #8August 26, 2007, 06:45:02 am

Slave2School

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Plasma cut copper gasket attempt
« Reply #8 on: August 26, 2007, 06:45:02 am »
Hmm, thanks Hill that should be something I could accomplish, probably easier than cross boarder shipping too.
Waiting for a bigger better diesel to come along.
2002 ford focme wagon

Reply #9August 26, 2007, 11:30:22 am

Mark(The Miser)UK

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Plasma cut copper gasket attempt
« Reply #9 on: August 26, 2007, 11:30:22 am »
I think I could do that with a couple of drill bits, a gimlet, a block of hard wood and some old wood chisels [and a Birmingham screwdriver] :lol:
Mark-The-Miser-UK

"There's nothing like driving past a bonfire and then realising; its my car on fire!"

I'm not here to help... I'm here to Pro-Volke"

Be like meeee: drive a Quantum TD
 ...The best work-horse after the cart...

Reply #10August 27, 2007, 01:42:23 pm

Baxter

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Plasma cut copper gasket attempt
« Reply #10 on: August 27, 2007, 01:42:23 pm »
heh, birmingham screwdriver.
Mines called Larry, Larry the lump hammer.
 :lol:
If Larry can't shift it, nowt can.
 :shock:
Larry and Bertha are a formidable team..
(Bertha is a dirty gert 5 ft f**k off bar!)

Reply #11August 27, 2007, 03:08:59 pm

Mark(The Miser)UK

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Plasma cut copper gasket attempt
« Reply #11 on: August 27, 2007, 03:08:59 pm »
Quote from: "Mr Brick-Yard"
heh, birmingham screwdriver.
Mines called Larry, Larry the lump hammer.
 :lol:
If Larry can't shift it, nowt can.
 :shock:
Larry and Bertha are a formidable team..
(Bertha is a dirty gert 5 ft f**k off bar!)


Ha ha, don't suppose that the Birmingham in America [in Mass. is it?] Ever got the Birmingham screwdriver :lol:

My 'Bertha' is a piece of quality scaffolding...

I still have a wheelie bin full of bottled water down here ... I was looking for some good recipes...
It's amazing what can be cut with a quality wood chisel.
Mark-The-Miser-UK

"There's nothing like driving past a bonfire and then realising; its my car on fire!"

I'm not here to help... I'm here to Pro-Volke"

Be like meeee: drive a Quantum TD
 ...The best work-horse after the cart...