Interesting..... :roll:
I have had extensive experience with this before
Well, so long as you have water (coolant) circulating there is no mechanical problem (i can think of?) that would cause excessive over heating... other than... maybe driving with absolutely no oil in which case how would you be driving in the first place? i dunno...
If the Thermostat WORKS (do check it on the stove in a pot of boiling water and a thermometer) and the water pump is pumping water... it will never over heat UNLESS you're loosing coolant OR it isn't staying pressurized.
SO!
take the little cap of the tub you pour the water into... and look inside the lid... there should be a rubber ring in there. make sure it has not been pushed INSIDE the cap further than it's meant to. thats the pressure relief system VW came up with to prevent you from exploding hoses.
If its all sealed, water pumping, holds pressure, T-stat is opening, fan turns on... there is no reason for it not to work.
My problem was the head was pushing pressure through cracks between the valves into the coolant passages over pressurizing everything and DUMPING the coolant out of the fill tank. (its called the expansion tank technically)
ALSO... running the car like that has the side effect of gradually thinning the coolant over time and straight water will boil, turn to steam, NOT cool the engine AT ALL and blow through that cap.
It's tedious i know, but the only way you can do a leak down on what's happening is by using proper 50/50 coolant to water.
Here is what i'd do to save your self unnecessary trouble...
check that the rubber ring is where it's supposed to be
drain the coolant/water and test that T-stat to MAKE SURE it works... they can come faulty from the factory
the pump should be fairly trust worthy... but if the block gets hot and the rad does not WITH an opening T-stat, that is a good indication that the water pump isn't pumping...
after all that! Button it back together, fill with 50/50 coolant/water and drive around.
It will take a while for the temp light to stop blinking as you'll need to run all the air pockets out of the block & head from draining the fluid and you WILL need to top it up at least a 2 or 3 times.
I'm crossing my cut up, oily fingers for you bro. There is nothing more frustrating than having a working engine that doesn't cool rendering it totally flipping useless.
PS. if you're savy with this kind of stuff i'd do a HG change too. Very good worth the money maintenance job.