Author Topic: Waterpump, Alt, injector heat shield question  (Read 3631 times)

May 23, 2007, 08:53:15 pm

subsonic

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Waterpump, Alt, injector heat shield question
« on: May 23, 2007, 08:53:15 pm »
Hey there,
I was just down at the parts store looking to pick up a new waterpump and alt. for my 1.6td.  I was told that the Bosch 65 amp Alt is the same from 85 to 92, the only difference being with or without A/C.  Is that right?
Am I correct in thinking that the new Alt. will come without a pulley? My old Alt. is with A/C.  I will be ditching the A/C as it does not work.  WIll I need to buy a new pulley?

On the same trane of thought, how about the waterpump? I makes sense to go with new since the whole thing is apart.  I am not sure the exact year my motor is.  It was out of the car when I bought it.  It's a MF hydro from Canada.  Are the water pumps all the same through the mk2 years?  I seam to remember reading here in the past that there were some improvments made to it.  I was planning on buying the whole package, body and internals.  When we entered the search for the waterpump under 1985, it came up with vw # 037 121 010A  That number is also the same number for 93-98  jetta 2.0 .  Anyone have any info?

Parts guy could not find the injector heat shields # in his book.  Anyone happen to know what it is?  Is it the same for both the 1.6 and 1.9?

Thanks, Jim
2009 Jetta TDI Loyal edition, 6-spd. 16V 2.0CR


1985 VW Golf 5-spd, 4-door, 1.6NA  Bought from orig. owner in Savannah with 42,000 miles.
"Making the jump NA to TD" slow but sure.

1980 VW Rabbit LS 5-spd, 4-door 1.6NA almost 450,000miles  RIP

Reply #1May 23, 2007, 09:57:39 pm

Black Smokin' Diesel

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Waterpump, Alt, injector heat shield question
« Reply #1 on: May 23, 2007, 09:57:39 pm »
The non-AC alt is 65amp while the AC amp is a 90amp unit. Unless you are running a big stereo system, get a 65amp unit (you'll save a few bucks). The alt should come with a pulley.

There are many waterpump versions. The vw# you found is the part that replaced the older style waterpumps.
91 Passat syncro 1.8T swapped.

Reply #2May 23, 2007, 10:21:09 pm

subsonic

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Waterpump, Alt, injector heat shield question
« Reply #2 on: May 23, 2007, 10:21:09 pm »
Thanks, so the Alternators in the 65amp range should all be the same?  What the heck is this thing I keep seeing about make sure I read some tech notice in the bosch reman catalog about the alt and wet weather?
Application notice #B-85???? :?

Do you happen to know what the difference in the " new improved" water pump is?
2009 Jetta TDI Loyal edition, 6-spd. 16V 2.0CR


1985 VW Golf 5-spd, 4-door, 1.6NA  Bought from orig. owner in Savannah with 42,000 miles.
"Making the jump NA to TD" slow but sure.

1980 VW Rabbit LS 5-spd, 4-door 1.6NA almost 450,000miles  RIP

Reply #3May 24, 2007, 07:11:04 am

jimfoo

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Waterpump, Alt, injector heat shield question
« Reply #3 on: May 24, 2007, 07:11:04 am »
Quote from: "subsonic"
What the heck is this thing I keep seeing about make sure I read some tech notice in the bosch reman catalog about the alt and wet weather?
Application notice #B-85???? :?

It means don't do this.
Jim
1966 Land-Rover 88" with 1.9 1Z which has been transformed to an M-TDI
TFO35 mechanically controlled VNT, IC , and 2.5" exhaust.
Driven daily

Reply #4May 24, 2007, 07:39:06 am

jtanguay

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Waterpump, Alt, injector heat shield question
« Reply #4 on: May 24, 2007, 07:39:06 am »
hey i dont see a snorkel  :shock:


This is how we deal with porn spammers! You've been warned.

Reply #5May 24, 2007, 07:50:09 am

jimfoo

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Waterpump, Alt, injector heat shield question
« Reply #5 on: May 24, 2007, 07:50:09 am »
It made it across just fine, but I have pics of one that went in a slightly deeper spot and didn't. If you go the right speed, you make a bow wave with a corrosponding trough behind it that helps keep the water lower in the engine compartment. That means don't stop mid stream.  :shock:
Jim
1966 Land-Rover 88" with 1.9 1Z which has been transformed to an M-TDI
TFO35 mechanically controlled VNT, IC , and 2.5" exhaust.
Driven daily

Reply #6May 24, 2007, 08:14:52 am

Black Smokin' Diesel

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Waterpump, Alt, injector heat shield question
« Reply #6 on: May 24, 2007, 08:14:52 am »
Quote from: "subsonic"
Thanks, so the Alternators in the 65amp range should all be the same?  What the heck is this thing I keep seeing about make sure I read some tech notice in the bosch reman catalog about the alt and wet weather?
Application notice #B-85???? :?

Do you happen to know what the difference in the " new improved" water pump is?


The size of the hub and the number of blolts holding the pump together changed. The newer the better. Find one with a metal impeller, cheap pumps have a plastic impeller.
91 Passat syncro 1.8T swapped.

Reply #7May 24, 2007, 12:04:50 pm

subsonic

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Waterpump, Alt, injector heat shield question
« Reply #7 on: May 24, 2007, 12:04:50 pm »
jimfoo---showoff :)
Ive done that before, but I got paid to do it from my uncle sam.

I'll go with the newer style h2o pump.  Anyone know what the bosch reman warning is about?
2009 Jetta TDI Loyal edition, 6-spd. 16V 2.0CR


1985 VW Golf 5-spd, 4-door, 1.6NA  Bought from orig. owner in Savannah with 42,000 miles.
"Making the jump NA to TD" slow but sure.

1980 VW Rabbit LS 5-spd, 4-door 1.6NA almost 450,000miles  RIP

Reply #8May 24, 2007, 06:00:12 pm

tylernt

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Waterpump, Alt, injector heat shield question
« Reply #8 on: May 24, 2007, 06:00:12 pm »
If you're going to delete the A/C compressor, you'll need a longer pulley on the alternator. A 2.25" or 2.5" pulley from a gasser should work, but will probably be too long and require you to shim out the crank and water pump pulleys (won't work if you have power steering). That's what happened on my Mk1 anyway, and I think the Mk2 alt-A/C bracket is the same.
'82 Diesel Rabbit, '88 Fox RIP, '88 Jetta (work in progress)

Reply #9May 24, 2007, 09:05:00 pm

burn_your_money

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Waterpump, Alt, injector heat shield question
« Reply #9 on: May 24, 2007, 09:05:00 pm »
AC and non AC alternators mount in different locations (AC sit above the bracket, NON AC hang off the bracket) and because of these the adjuster for the belt tension is in a different spot.

The 8 and 9 bolt WPs have the same bolt pattern IIRC. Just get what you can and it should bolt to your current housing
Tyler