Author Topic: IDI engine, there IS a future...  (Read 106152 times)

Reply #90March 07, 2007, 08:59:25 am

Mark(The Miser)UK

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IDI engine, there IS a future...
« Reply #90 on: March 07, 2007, 08:59:25 am »
Quote from: zukgod1
Um no, that stuff wouldnt even stay on the outside of the manifold let alone inside the combustion chamber.


dan
[/size]
Hmm just found this site...

http://72.10.43.141/high_temp.htm
Mark-The-Miser-UK

"There's nothing like driving past a bonfire and then realising; its my car on fire!"

I'm not here to help... I'm here to Pro-Volke"

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 ...The best work-horse after the cart...

Reply #91June 11, 2007, 11:44:03 am

tylernt

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IDI engine, there IS a future...
« Reply #91 on: June 11, 2007, 11:44:03 am »
This article describes many of the differences between DI and IDI. The author seems to think that our little old IDI is superior in many ways!

http://www.patentstorm.us/patents/5915351-description.html
'82 Diesel Rabbit, '88 Fox RIP, '88 Jetta (work in progress)

Reply #92June 11, 2007, 12:12:20 pm

zukgod1

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IDI engine, there IS a future...
« Reply #92 on: June 11, 2007, 12:12:20 pm »
Quote from: Mark(The Miser)UK
Quote from: zukgod1
Um no, that stuff wouldnt even stay on the outside of the manifold let alone inside the combustion chamber.


dan
[/size]
Hmm just found this site...

http://72.10.43.141/high_temp.htm


Well give it a try and let us know how it works will ya?

From experiance I will say even 1500 deg paint isnt going to stick on the exhaust housing for long.

dan
dan

99 Golf TDI (now CNG powered) , 82 TD Caddy

Reply #93June 11, 2007, 03:57:19 pm

jimfoo

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IDI engine, there IS a future...
« Reply #93 on: June 11, 2007, 03:57:19 pm »
I found that mud from Moab stays on very well.  :P
Jim
1966 Land-Rover 88" with 1.9 1Z which has been transformed to an M-TDI
TFO35 mechanically controlled VNT, IC , and 2.5" exhaust.
Driven daily

Reply #94June 11, 2007, 06:14:57 pm

zukgod1

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IDI engine, there IS a future...
« Reply #94 on: June 11, 2007, 06:14:57 pm »
Oh yes, it sure does.   I have a nice set of Thorley headers with Brown spots all over them  :roll:

dan
dan

99 Golf TDI (now CNG powered) , 82 TD Caddy

Reply #95June 13, 2007, 06:53:46 am

lord_verminaard

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IDI engine, there IS a future...
« Reply #95 on: June 13, 2007, 06:53:46 am »
Quote from: zukgod1
Oh yes, it sure does.   I have a nice set of Thorley headers with Brown spots all over them  :roll:

dan


Yeah what's up with that?  I keep wire brushing and re-painting some spots on the frame of my Jeep but it keeps coming off every few months.  There's still mud under there from my first off-roading that will refuse to come off even with a pressure washer!!!  :P

Brendan
81 Scirocco 'S -->Soon to be m-TDI
93 Corrado SLC VR6
'86 Golf N/A Diesel  -->Wife's car
1990 Audi CQ
05 New Beetle PD TDI


"I am a man, I can change... if I have to.... I guess....."

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Reply #96November 29, 2012, 01:27:29 pm

Nevadan

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IDI engine, there IS a future...(ceramic coating prechambers)
« Reply #96 on: November 29, 2012, 01:27:29 pm »
What was the final result of the ceramic coating research?  Did anyone actually coat the prechamber and the upper part of the chamber in the head?

(There's lots of reference to ceramic coating and prechambers on this site but noting definitive.)
1985 Jetta 1.6 TD
1985 Volvo 745 2.4 TD
1987 Quantum Syncro Wagon (to receive 2.0TD)
1981 Caddy (getting 1.6 TD)
2006 Touareg V10 TDI

Reply #97November 29, 2012, 04:16:14 pm

jboogie13

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Re: IDI engine, there IS a future...
« Reply #97 on: November 29, 2012, 04:16:14 pm »
awesome stuff, definitely keeping an eye on this thread.

Reply #98November 29, 2012, 05:10:35 pm

theman53

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Re: IDI engine, there IS a future...
« Reply #98 on: November 29, 2012, 05:10:35 pm »
Keep watching, but the last time this thread was active was 5 years ago.

Reply #99November 29, 2012, 05:49:20 pm

RabbitJockey

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Re: IDI engine, there IS a future...
« Reply #99 on: November 29, 2012, 05:49:20 pm »
I remember a few threads of people who coated the pre chambers and everything.  I think there is probably alot to be gained from coating inside the swirl chamber but only on the round part in the head, not on the inside of inconel cup itself.  I think that would help keep the heat as a part of combustion instead of being wasted in the coolant. Then obviously coating valves pistons and combustion surface on the head would help with all that too woot
01 Jetta TDI 100% stock daily
81 Rabbit:TDI-M ported head, Frank06 cam, PD intake, hybrid T3 turbo, Renault intercooler, Syl20 11mm pump, light weight fw, and yellow California Clutch clutch kit

Reply #100November 29, 2012, 05:57:37 pm

theman53

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Re: IDI engine, there IS a future...
« Reply #100 on: November 29, 2012, 05:57:37 pm »
Yeah that thread I bumped I think it was Malone's old IDI had coated inner precups. His findings were that if you coated the inner it wouldn't have enough residual heat and it always smoked whitish. Like this it was an old thread that I bumped, but on purpose to show the younger ones what had been done.

Reply #101November 29, 2012, 06:14:57 pm

RabbitJockey

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Re: IDI engine, there IS a future...
« Reply #101 on: November 29, 2012, 06:14:57 pm »
I wish the old forum was still available.  I think a glimpse of it is available through the way back machine.  Alot of good info was there, even going back to the early days of the switch to this new forum which is only a few years from being a decade old!!!
01 Jetta TDI 100% stock daily
81 Rabbit:TDI-M ported head, Frank06 cam, PD intake, hybrid T3 turbo, Renault intercooler, Syl20 11mm pump, light weight fw, and yellow California Clutch clutch kit

Reply #102November 29, 2012, 08:19:24 pm

jboogie13

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Re: IDI engine, there IS a future...
« Reply #102 on: November 29, 2012, 08:19:24 pm »
Keep watching, but the last time this thread was active was 5 years ago.

something i keep forgetting about this forum, the activity is quite low, however the quality of threads is much higher. Other forums i follow are much much more populated and constantly changing.

Reply #103December 06, 2012, 07:55:16 pm

monomer

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Re: IDI engine, there IS a future...
« Reply #103 on: December 06, 2012, 07:55:16 pm »
Be warned, ceramic coating will stop heat from penetrating it's surface.

That  heat still has to go somewhere. It won't get dissipated via oil cooling through the piston.


DCR's making 4 digits on 2.4L, no thermal coatings. 

-1983 Rabbit LX 1.6/1.9 VNT build


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Reply #104December 12, 2012, 09:34:24 pm

rabbit_tdi

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Re: IDI engine, there IS a future...
« Reply #104 on: December 12, 2012, 09:34:24 pm »
Well, I did not use any coatings.

On my 1.6 TD, I opened up the port in the swirl chamber cup, disabled the wastegate, disabled the blowoff valve, lowered the compression ratio, and increased the fueling rate.  Now, the engine makes 88 HP at the wheels (measured on a dyno).  Stock turbo, no intercooler.  The old rubber hose from the turbo to the manifold could not handle the increased pressure (25 psi), so I made a steel elbow to replace it.

What are the HP losses of an 020 transaxle and the tires at 60-70ish MPH?  Perhaps 12 HP?  If so, then the 1.6 TD is making around 100 HP at the crank.

A 1.6 TD will run when the compression ratio is 17.5:1, but it REALLY needs for the timing advance knob to be pulled out until the engine is almost up to operating temperature.

I built this engine for my racecar and had expected to get about 100 HP at the wheels (about 110-115 at the crank), but it did not work out.
1984 Rabbit to be TDI
1982 Rabbit turbo diesel