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Engine Specific Info and Questions => IDI Engine => Topic started by: subsonic on May 11, 2007, 05:26:33 pm

Title: reciprocating mass / spun weight, torque, top end
Post by: subsonic on May 11, 2007, 05:26:33 pm
I was wondering how much the wheel and tire combo people use effect performance.  I see people with 15" 17" rims and big fat tires on thier vw's.  Mine has 13" plain jane steelies.  It would seem that the rims and tires would be one of the larger areas, poundage wise that effect spun weight.  I have heard a ratio in the past , but can't remember it.  It was somthing like removing one pound of spun weight is equal to removing ten pounds of dead weight. Any truth to that?
I am also wondering if any weight savings you pick up going to a aluminum rim is offset by the fact that it will probably be bigger, and you will now also be spinning a bigger tire.
If overall weight stays the same, will the fact that the new tire has a larger circumfrence cause you to be slower off the line?
Do you need little 13" tires for low end speed, and heavier taller tires for the highway runner?  Anyone ever figure out how much they could manipulate there 0-60  times, or top end by tire and rim swaps?
What else is simple spun weight to remove?  I see some high priced titanium stuff out there.  Could you achieve the same results by just switching to a lighter lug nut? Say 1 once lighter ber lug nut X 8 = half a pound of spun weight.  Just some out loud wondering going on.
Title: reciprocating mass / spun weight, torque, top end
Post by: westcoaster on May 11, 2007, 05:57:42 pm
Well, what little I can tell you is that 31x10.5" mud tires aired down to 20 psi with a 3.73 rear diff and an unknown reduction in the transfer case has pretty pathetic performance on the highway. As in barely able to keep up with the flow of traffic with my foot right to the floor.....
Then again, the motor has massive blowby and the injection pump/cam  timing is questionable, all on a suzuki samurai platform. So I'm thinking this post really isn't helping you answer your question.  :)
Title: reciprocating mass / spun weight, torque, top end
Post by: xud9te on May 11, 2007, 06:43:35 pm
oops
Title: reciprocating mass / spun weight, torque, top end
Post by: xud9te on May 11, 2007, 06:58:42 pm
itchy trigger finger
Title: reciprocating mass / spun weight, torque, top end
Post by: xud9te on May 11, 2007, 06:59:32 pm
oops
Title: reciprocating mass / spun weight, torque, top end
Post by: xud9te on May 11, 2007, 07:01:09 pm
Lots of different issues in that question!

Think of the wheel/tire/gearbox/driveshaft mass as additional mass on the flywheel (and rolling friction to some extent).  If you have a heavier mass to accelerate then you nedd more torque to do so, but you will store more momentum, energy in the 'spun' mass.  

The really applicable issue for performance in the case of wheels and tires   is unsprung mass.  Lower unsprung mass results in a better ride and better handling due to the fact that the tyre will be in contact with the road more of the time as the suspension can more easily do its job due to lower reciprocating forces.

Grip is the other factor.  If you spin your skinny tyres under power, then you need more grip.  So, you get a wider tyre or taller wheel (or both).  If you cannot spin this tyre then you have more grip than torque time the gearing times the radius of the rim times tyre friction.  

Once you have theoretically found the critical grip, then you can reduce unsprung mass all you like, it will only help.

You can damage acceleration if you have too big a wheel/tyre diameter as the moment is too large.  You could damage grip if the tyre contact patch is too small.  

Finding a balance between grip and acceleration is the key.  17" x 9" wheels and tyres that weigh 30 kilos each corner will only blunt the performance, as you nedd about 400hp in the dry in 3rd to break traction , but also 12" wheels and 155 tyres will not have the grip to get you going!!

Ideal scenario is having wheel/tyre size matched to torque in the critical gear (usually 2nd or 3rd - can always spin in 1st), then reduce as much unsprung weight as possible.  'Spun' mass is pretty much the same as unsprung.  

Its another thing altogether when considering going round corners though  :o
Title: reciprocating mass / spun weight, torque, top end
Post by: jtanguay on May 11, 2007, 07:13:31 pm
deja vu?
Title: reciprocating mass / spun weight, torque, top end
Post by: subsonic on May 11, 2007, 08:09:43 pm
that sounds like a line out of the sound of music :lol:


Thanks for the input.  For reciprocating mass, is there some kind of basic formula like the remove 1 pound car acts if you have removed 10 pounds of dead weight thing?
When you say sprung and unsprung, do you mean sort of the diff between the front and rear tires?  Meaning fronts are under power, rears rotate but are not under power?
Title: reciprocating mass / spun weight, torque, top end
Post by: burn_your_money on May 11, 2007, 08:55:24 pm
I beleive the wheels pictured in the front left are the lightest 13s VW ever made, and they are defintily light. I don't have an exact weight though

(http://img.photobucket.com/albums/v603/burnyourmoney/parts017.jpg)
Title: reciprocating mass / spun weight, torque, top end
Post by: Vincent Waldon on May 11, 2007, 09:17:34 pm
"Sprung" refers to the weight the springs support... pretty much the entire car, with the exception of:

"Unsprung": the stuff the springs *don't* support: the tires, rims, rotors, calipers, outboard CV joint, etc.

Then there's "rotating mass"... stuff the engine has to spin... wheels, rims, rotors, axles, CV joints, flywheel...

Different reasons to optimize the different parts.
Title: reciprocating mass / spun weight, torque, top end
Post by: jimfoo on May 11, 2007, 09:18:50 pm
Quote from: "subsonic"
that sounds like a line out of the sound of music :lol:


Thanks for the input.  For reciprocating mass, is there some kind of basic formula like the remove 1 pound car acts if you have removed 10 pounds of dead weight thing?
When you say sprung and unsprung, do you mean sort of the diff between the front and rear tires?  Meaning fronts are under power, rears rotate but are not under power?

I don't remember the exact number, it could be 10, but yes, removing mass from the engine/drivetrain acts like removing more weight from the vehicle. Unsprung weight  is wheels, tires, axles, anything without a spring between it and the pavement.
Title: reciprocating mass / spun weight, torque, top end
Post by: rabbid79 on May 11, 2007, 10:42:29 pm
The ratio I heard was more like 3:1 unsprung/dead.  I think there's an article on tirerack.com where they tested 2 or 3 wheel/tire combinations that used the same width, style, and compound tire, but with different size wheels.  Their point was to prove how the extra unsprung weight in the wheels and tires affected handling.
Title: reciprocating mass / spun weight, torque, top end
Post by: MaxHedrm on May 12, 2007, 11:40:44 am
Basically, get the lightest wheel & tire combo you can. It will improve:


All by different amounts, but all at least a little.
Title: reciprocating mass / spun weight, torque, top end
Post by: RabbitJockey on May 12, 2007, 11:57:40 am
i know that 14x6 alloys are way better than 13" steelies.  a very noticable difference in handling.
Title: reciprocating mass / spun weight, torque, top end
Post by: Black Smokin' Diesel on May 12, 2007, 07:14:40 pm
Quote from: "Trev0rbr"
i know that 14x6 alloys are way better than 13" steelies.  a very noticable difference in handling.


True. I run 14x6 Ronal R8 alloy wheels from an old FWD Audi (4x100) with 195/60R14 Falken Azenis tires during summer. The whole combo is fairly lighter than the 13x5 "tarantula" alloy wheels with 155/70R13 tires I run in winter.

My summer setup has significant grip, more than I need in day to day driving. Performance wise they handle great and also provide better self centering due to the wider tires.

Summer wheels/tires on my old NA golf (you can see a bit of what happened to the car) Note the massive ammount of brake dust :P
(http://i84.photobucket.com/albums/k18/idkf1/Accident/Photo010.jpg)

Winter wheels/tires on my current TD jetta (looks a bit different now)
(http://i84.photobucket.com/albums/k18/idkf1/TD/J1600x1200-75614.jpg)
Title: reciprocating mass / spun weight, torque, top end
Post by: HarryMann on May 14, 2007, 05:06:27 am
Quote
If overall weight stays the same, will the fact that the new tire has a larger circumfrence cause you to be slower off the line?


There are a few separte issues here, some have been dealt with (grip) but the one that hasn't been quantified is MoI of the wheel/tyre/disc assembly (the driveshafts can be pretty well  ignored)

Moment of Inertia (MoI) of the wheel/tyre is the rotational equivalent to mass, so when accelerating a slug of iron from 10 ft/s to 20 ft/s it puts up a resistance based on its mass, and a when speeding a wheel up from 10 rpm to 20 rpm, it puts up a resistance based on its MoI..

MoI is proportional to the radius or diameter squared.. so for a 'similar' wheel tyre combo, but a larger one, a rough estimate of change (in torque required to accelerate it) would be D^2/d^2 or 17*17/13*13 for a 13 being changed for a 17.. that is 71% increase.

Because MoI takes a bit of work to calculate exactly for a mixed up thing like a wheel/tyre combo, relative ratios are useful. In the above, we took the wheel size, whereas in reality the tyre is a predominant mass being further out, so that increase would be even more, possibly 2 or more...

Now, how is this increased torque requirement compared to that available  for accelerating the linear mass of the car?

This is where these very rule-of-thumb figures come in... such as every pound of mass in the wheel/tyre driveline assembly is equivalent to three on the vehicle... That rule is really too rough for me to give much credence, but when I came across it once before did do some sums which showed it was somewhere near for typical cars and wheel sizes, but honestly its pretty meaningless - you can have a heavy large wheel and light low aspect ratio tyre on it, or a large lightwieght wheel with a heavyish tyre - would be quite a difference.

But one thing not mentioned, is that one reason larger brakes are fitted by manufacturers on the same car but when larger wheels are fitted is the need to slow them down rotationally, as well as the car's mass.  It makes a difference in both directions, of course, and when larger changes are made, more than an inch or so, then its likely to afect something.

On the grip issue, there's the  contact patch effect, as well as  larger wheels and tyres having a restraining effect on wheelspin and breakaway, due to this increased MoI. Conversely, once its spinning, it could take longer to slow back down again when reganing adhesion, but the overall effect is probably worthwhile. [One very positive effect from left-foot braking a FWD car, is to minimise front wheel adhesion loss under acceleration, to counter this effect]

Unsprung mass is as described, the mass that the spring-damper system has to control, being the wheel/tyre/brake/stub axle mass and a contribution from the pivoting control arms (derived using their MoI again!)

So these are not things that can be calculated in 5 minutes, though the general rules are as above...

In conclusion, if getting off the line is what matters, significantly larger wheels and tyres may help, but if acceleration through a speed range where grip is not an issue matters, they will slow you down, and quite a bit more than many realise!
Title: reciprocating mass / spun weight, torque, top end
Post by: burn_your_money on May 14, 2007, 08:03:19 am
Thank you for teh in depth write up :D

What if MPG matters though?
Title: reciprocating mass / spun weight, torque, top end
Post by: HarryMann on May 14, 2007, 09:34:20 am
Smaller wheels and tyres, as every time you accelerate more energy is being used to increase their rotational speed...

by smaller, of course smaller MoI.

The proper way to calculate this is to {Sum} the Product of every minute mass and the square of its radius from the point of rotation. To make this feasible in reality requires calculus which simplifies the job by giving equations for regular shapes, that look like this:

Cylinder rotating about its axis:  ˝mr^2

Ring rotating about its centre point (bicycle wheel): ˝PI* rho*h * (ro^4-ri^4)

Spoke rotating about its endpoint:  1/3 ml^2


where:
PI = 3.14159
m = mass (kg)
r = radius (m)
rho = density (kg/m3)
ro = outer radius of ring (m)
ri = inner radius of ring (m)
l = length of spoke


==============================

Another (empirical) way to compare MoI of assmeblies is to actually time their acceleration to a given speed. Something that takes twice as long to accelerate from 0 rpm to say, 5 rpm, with the same applied torque, would have an MoI two times the original one... just as an object that takes twice as long to accelerate linearly from 0 to 10 mph would have a Mass twice as much - that's ther beauty of the MoI concept , it is an exact equivalent of mass's inertia, but rotationally.

Another idea you might hear of is Radius of Gyration - this derives from the equations above, and is the radius at which ALL the mass of a rotational object can be said to be acting, so if a wheel has a RoG of 12 ", and weighs 30 lbs, its MoI can be calculated as 12" x 12" x 30lbs, just as if its a infinitely small blob of mass (30lb) being rotated on a 12"  arm or radius.
===================

So yes, for mpg, smaller wheels, but what you really need to know is whether realistic differences could be measured against the common sizes of wheels and tyres in use...

I'd say, yes and no, at extremes possibly yes, otherwsie possibly no
:D
Title: reciprocating mass / spun weight, torque, top end
Post by: burn_your_money on May 14, 2007, 06:12:21 pm
I just put my bigger, heavier steel 14" summer tires on compared to my steel 13" tires. The 14s are also wider yet I am seeing about or slighty better mileage and I drive 10km/h faster on the highway
Title: reciprocating mass / spun weight, torque, top end
Post by: xud9te on May 14, 2007, 06:47:46 pm
Nice going harry!!  

 :D   I think you got it ALL!!! :D

Pour example.  If we were to assume a simple disc for the wheel and tyre combo, and gave this a nominal mass of say 12kg and a radius of 280mm (14" wheel with 185/55 tyre), then the force required to accelerate it through 1Km/h in 1 second would be :

.5*12*(.280^2) = .4704

I omega = Torque;

.4704*(.277/(PI(.56)))*2PI = Required torque at wheel = .465 Nm

Adding one kilo equally to the wheel gives required torque at wheel of .504, ie an 8% increase in required torque, this is for one wheel only.

Similarly for adding 1kg to a car of 1000kg, we see an increase in required torque of only .0103146% compared to the car without the extra 1kg.  However, the torque required to accelerate the cars total mass by 1Km/h in 1 second is 77.56 Nm, and to accelerate all four wheels only 1.86 Nm.

Therefore we can say that the mass on the wheels may give a bigger proportional change, but in comparison to the mass of the body it is not so substantial.  

This is why the best way to make a car go fast is to increase torque and decrease wieght, wheels and tyres make it handle!!  

When was the last time you saw a tyre manufacturer selling a tyre under the fact that it was of light weight?

You also touched on the handling point, if you have a wheel spinning on an axis, it does not want to turn in any direction (self centering).  The gyroscopic effect.  The less Inertial mass, the easier it is to turn, another point of having light wheels and tyres, but nowhere near as important as grip (within reason).

Also, remember smaller wheels (diameter) will mean you have higher gearing and will be possibly putting the engine out of efficiency range to stay at the right speed.  

At the end of the day, light is good.  No detrimental effects in this application at all.  Just wheels getting weaker as they get lighter.  Also light materials (magnesium etc) have a tendency to corrode.
Title: reciprocating mass / spun weight, torque, top end
Post by: HarryMann on May 15, 2007, 01:00:32 am
Quote
I just put my bigger, heavier steel 14" summer tires on compared to my steel 13" tires. The 14s are also wider yet I am seeing about or slighty better mileage and I drive 10km/h faster on the highway


1) Winter to spring/summer mpg trends on all vehicles tend to be of the order of 5~10% (improvement)
 a) Warmer air, less wind resistance (large effect actually, lower air density + less wind)
 b) Less rain, less snow, less slush (lower rolling resistance)
 c) Less choke, cold-start enrichening
 d) Others (less nightime driving with lights/heater; freer flowing traffic etc.)

2) If you read my conclusion you'd see that I was answering a point of theory, that it's probably a smaller effect than some think, that other factors are in the field of play too (tyre pressures/tread patterns for instance, skip grip etc.), and that the final word was that only for large changes in wheel/tyre sizes would the effect be measurable in any way at all, even then small on economy, depending on your cruise ~ stop/start traffic ratio, so as you quote a difference in speed, presume it's mainly cruise - no effect whatsover from inertial considerations)..

3) As you say 'just' changed: I take it you haven't got the figures to hand plotted for 1,000 miles before and after the change... when I see them and plot them out for myself, with an arrow pointing to the odo reading when the wheels were changed, would then be interesting to discuss the trends (cars cannot be fuelled accurately enough to see much of a genuine difference within one or two fills)...
Title: reciprocating mass / spun weight, torque, top end
Post by: HarryMann on May 15, 2007, 01:28:17 am
Quote
Nice going harry!!
Thanks, just a bit of fun really...

I'd have to check that working :)   Engineers are a right pessimisic bunch and take little at face value without checking :wink:
But that's the idea, yes..

A good comparison is to rig up a wheel hub quite high up, to take your wheels and wind a string around tyre with a weight on the tyre's outer edge. Let go and stopwatch it till it reaches a given rotational speed (difficult to measure) and then calculate, with an allowance for bearing drag... would give a fair idea though of comparative Moments of Inertias.

Quote
Therefore we can say that the mass on the wheels may give a bigger proportional change, but in comparison to the mass of the body it is not so substantial.

Yup, not so substantial compared to accelerating a ton and half of car, and a lot of larger wheels might have lighter rims (out where it counts, and why its done!) and lighter, lower AR tyres)
But can be noticeable on the brakes for large heavy off-road wheels and tyres (something we do a lot with Vanagon Syncros, swap 13" road tyres and wheels with 15 or 16" off-road ones)

Quote
When was the last time you saw a tyre manufacturer selling a tyre under the fact that it was of light weight?

Can't say I've noticed them shouting about it :wink: but in fact they have obviously put a lot of development into reducing AR which also has that effect..

Quote
Also, remember smaller wheels (diameter) will mean you have higher gearing and will be possibly putting the engine out of efficiency range to stay at the right speed.

Yup, but with heavier vehciles with limited power, its also far too easy to overgear, for motorway gradients and into-wind conditions... I hate both overgheared and undergeared cars/trucks :wink:  :wink:
Title: reciprocating mass / spun weight, torque, top end
Post by: subsonic on May 17, 2007, 07:00:36 pm
Wow :!:   OK I think I will need to dig out the calculator for this stuff.
Title: reciprocating mass / spun weight, torque, top end
Post by: HarryMann on May 18, 2007, 03:00:05 am
I'm sure the theory and practice is well understood - and the really fast boys know where to draw the line:

Heat absorption at the tyre/road interface ( >> larger tyres)
Absolute Grip (>> larger tyres)
Resistance to spinning ( >> larger tyres)
Resistance to tramping and hopping (>> smaller? but very dependent on how the wheel is lcoated, sprung and damped)
Linear acceleration/deceleration (>> smaller tyres)
Rotational acceleration/deceleration (>> smaller tyres)
Aerodynamic drag (>> smaller tyres)
Structural strength at high speeds (>> smaller tyres, but maybe mildly)


Quite a complex package to optimise... depending very much on the main aim... (like how much does acceleration matter in a speed record attempt? Ans: more than you'd think if trying to hit Mach 1 without running out of room at Black Rock!)

Looking at dragsters and comparing to speed record vehicles, we move from mayb 3~4ft diameter up to 4 ~5 ft and beyond (Thrust SS1 had tyres (but undriven) about 5 ft diameter at a guess, some of the old 300~400 mph powered cars (Bluebird) even larger I think (but much eralier technology and driven wheels, 400 being about the limit for that)