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Engine Specific Info and Questions => IDI Engine => Topic started by: carrizog60 on January 09, 2007, 04:02:20 pm

Title: just to share my GTD build(not just engine...)
Post by: carrizog60 on January 09, 2007, 04:02:20 pm
this is my daily GTD .
i bought the car from a friend and spend "some"time and money to get it back to all its glory.

this car has get on the mechanical :

-new 1.6D rebuilt engine(with all the external stuff from the original gtd so now it is a gtd with D block)
-4T gearbox
-cleaned inj.pump and injectors
-new termoswitch and thermostat(with lower temp.opening)
-front mount I.C. from a BMW
-new battery
-all fluids
-removal of intermediate muffler
-cleaning of the cooling system
-new heater core and re-do heater box sponge
-drive shafts/brakes/direction elements and rubber covers inspected and renewed where necessary
-new water reservoir
-15" ronal wheels with 195/50/15 bridgestone re720 tyres

on the body and interior:

-rust removed with new sheets of metal where necessary
-new paint
-new windshield
-full westmoreland front end
-smoked turn signals
-electric recaro front seats
-sony 45X4 radio
-16cm speakers on front doors
-6x9 speakers on back
-fixed odometer with a gti unit(gtd is 200 and gti is 220km/h)
-boost pressure gauge
-new leather knob
-steering wheel from some GTD edition

next week is getting a new headliner,external oil cooler and as soon as possible a -4cm(or 6) suspension

hope you enjoy all the work that was done(i have more pics)

OLD ENGINE:
(http://img401.imageshack.us/img401/2750/motorvelho3ak.jpg)
NEW ENGINE
(http://img401.imageshack.us/img401/9773/motorgtd1ra.jpg)
RUST
(http://img394.imageshack.us/img394/1672/picture0392oi.jpg)
FIXED NOW
(http://img393.imageshack.us/img393/5233/dsc000208dz.jpg)
NEW SPEAKERS
(http://img91.imageshack.us/img91/693/picture0601li.jpg)
RADIO
(http://img112.imageshack.us/img112/1481/grelha009sh7.jpg)
LEATHER KNOB AND BOOST GAUGE
(http://img108.imageshack.us/img108/9214/grelha011uc6.jpg)
STINKY INTERIOR...
(http://img511.imageshack.us/img511/6491/picture0168lc.jpg)
WITH NEW PAINT
(http://img468.imageshack.us/img468/7976/carros0026gj.jpg)
(http://img428.imageshack.us/img428/3574/carros0033od.jpg)

ELECTRIC RECAROS FROM JUNKYARD
(http://img356.imageshack.us/img356/2451/recarogtd0027vc.jpg)
NOW REPAIRED AND ON PLACE
(http://img112.imageshack.us/img112/4999/grelha008vh7.jpg)
WESTY SETUP AS I GET HER
(http://img488.imageshack.us/img488/2755/picture1bu.jpg)
AFTER SOME LOVE
(http://img210.imageshack.us/img210/9278/grelha7cb.jpg)

vw chrome badge is coming from EUA.THANK YOU VEGASJETTA AGAIN!!! :beer:

GOTTA LOVE EBAY.DE...
(http://i5.ebayimg.com/05/i/08/77/03/6f_1.JPG)
NEW SPEEDOMETER
(http://img213.imageshack.us/img213/7381/tcj7.jpg)
THE ENGINE(FUEL INCREASED,1.6MAX BAR)
(http://img215.imageshack.us/img215/2926/gtd006bq6.jpg)
(http://img215.imageshack.us/img215/7409/gtd007ws0.jpg)
(http://img220.imageshack.us/img220/3416/gtd008ja6.jpg)
SOME RECENT PICS
(http://i3.photobucket.com/albums/y57/WildZ/golf03.jpg)
(http://img186.imageshack.us/img186/5339/dscn1018ej9.jpg)
(http://i2.photobucket.com/albums/y49/quihendre/Encontros/carrizoG60eipa.jpg)

hope you like the car as much i love driving it(1000km with a tank and still does 0-100km/h in 8s with clutch slipping on 1st and 2nd) :
Title: just to share my GTD build(not just engine...)
Post by: carrizog60 on January 09, 2007, 04:03:34 pm
and the 0-100

http://www.youtube.com/watch?v=59r3-c9-12g
http://www.youtube.com/watch?v=ELnJKeUmEU0
Title: just to share my GTD build(not just engine...)
Post by: Volks on January 11, 2007, 02:10:47 am
you have a nice ride.

Hope you can find a nice relation, between boost and reliability!

It's almost there. :wink:
Title: just to share my GTD build(not just engine...)
Post by: carrizog60 on January 11, 2007, 03:58:19 am
for city driving its good as it is now.
even on bigger travels i can mantain a good speed without flooring the pedal.
the temps are lower and only making 0.5/0.6 bar at 140/15 on straight 8)

just trying to get some time and money to instal a new and bigger downpipe and advance the pump a  bit 8)
Title: just to share my GTD build(not just engine...)
Post by: burn_your_money on January 11, 2007, 04:23:13 am
Very nice
Did you install the oil squirters?
Title: just to share my GTD build(not just engine...)
Post by: carrizog60 on January 11, 2007, 05:11:16 am
no.
the engine is stock rebuilt 1.6D.
still holding fine even at 180km trips at 140/160km/h 8)
Title: just to share my GTD build(not just engine...)
Post by: con on January 11, 2007, 11:21:13 am
Hey, that is a very nice car, very impressive. Love the videos. Why did you take off the GTi Lip spoiler?
Title: just to share my GTD build(not just engine...)
Post by: carrizog60 on January 11, 2007, 03:19:13 pm
i take off the lip because on the roads i pass it was too low.
i am going to lower the car -6cm so the lip will be riped of in 1km...

80-120 in 3ª: 5s
80-120 in 4ª: 6s
80-120 in 5ª: +-8(?)

with the fuel i have now the car seems to drown in fuel and not accelarate as fast but i think as soon i chage my stock airbox and paper filter for one open air(with custom heatshield) and larger downpipe that issue will be gone


http://www.youtube.com/watch?v=QNFKspFY3Sc

http://www.youtube.com/watch?v=f89lXN90Frg

http://www.youtube.com/watch?v=zwsJmyvXLMo
Title: just to share my GTD build(not just engine...)
Post by: myke_w on January 13, 2007, 12:06:08 pm
Kick ASS!!!
Title: just to share my GTD build(not just engine...)
Post by: Typrus on January 13, 2007, 02:24:33 pm
I know I'm jealous... I want a lot of that for my Terc. New paint, better seats (though the SR5 factory ones are really not that bad) engine perf, BETTER GEARBOX... That is one heck of a ride I must say.
Title: just to share my GTD build(not just engine...)
Post by: carrizog60 on January 13, 2007, 03:45:30 pm
thank you.
for a daily driver is very good,still high mileage with a tank and very good performances! 8)
Title: just to share my GTD build(not just engine...)
Post by: TomB on January 15, 2007, 11:13:35 am
Looking very nice indeed, and that's a swift looking 0-60.  I've just got a set of clocks from a GTI so I can get a rev counter in, as I really miss not having one!
Has the intercooler made a great deal of difference?  Did you up the fuelling at all?
Cheers,
Tom
Title: just to share my GTD build(not just engine...)
Post by: carrizog60 on January 15, 2007, 02:15:21 pm
i mounted the i.c. before increasing fuel so i dont know if it would make any diferences but i bet it would.
as for power upgrades i have uped the fuel,turned the lda pin to the agressive side(pin number is 51) and turned the WG screw all the way in.
for now i am not with much fuel as my wife didnt like the smog the car was making lol.
when i have the time and money i will replace the downpipe with a larger one and as soon as the cone filter arrives i will try to make a custom heatshield and replace the stock airbox and paper filter... :oops:
Title: just to share my GTD build(not just engine...)
Post by: bri957cc on January 15, 2007, 03:03:07 pm
Looks good! I like the westy grille and lights, something I intend to try on mine at some point.

Tom - try this as a tacho, might be easier than fitting the golf clocks.

http://www.tinytachuk.com/
Title: just to share my GTD build(not just engine...)
Post by: TomB on January 16, 2007, 02:50:21 pm
bri957cc nice one.  I've sent them an email, so I'll see what they say...
Cheers,
Tom
Title: just to share my GTD build(not just engine...)
Post by: bri957cc on January 17, 2007, 02:16:12 am
Be interested to know how much he wants for them, they are only $60 in the US....

Cheers Bri