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General Information => General => Topic started by: Dakotakid on April 15, 2015, 08:16:04 pm

Title: What ever happened to the idea of peening the pre-cups?
Post by: Dakotakid on April 15, 2015, 08:16:04 pm
I can remember (about 6 or 7 years ago) (on this forum) that the concept of attempting to "anchor" the pre-cups, in older heads, by multiple peening marks......was all the rage. I mean there used to be photo after photo of this "black art."

It was right up there with Frisbees, Hula-hoops, and Ford Pintos. I mean to tell you, it was the "default" answer for everything from dead batteries to ash trays that needed emptying.

Then, all of a sudden it was like Bill Clinton.

When did this "technique" fall out of favor? I ask because of the one guy who was ether-ing his Parts Place head and going to run it.
Title: Re: What ever happened to the idea of peening the pre-cups?
Post by: theman53 on April 16, 2015, 06:13:36 am
I gave up on it as I peened mine and a cup still fell out.
Title: Re: What ever happened to the idea of peening the pre-cups?
Post by: libbydiesel on April 16, 2015, 07:46:06 am
I believe that the cracks are more of an issue.  If a pre-cup is solidly peened in place but cracks in half it will destroy the engine.  At this point I thoroughly inspect every pre-cup before install and replace any that have even micro-cracks.  That said, if a pre-cup is not tight in the bore it can wiggle and destroy head gasket, pre-cup bore and top of piston (I've seen it more than once).  If any precup is loose in its bore, I will peen to make it fit tightly.  At this point I also believe that having the precup protrude above the head so it is pinched tightly by the head gasket.
Title: Re: What ever happened to the idea of peening the pre-cups?
Post by: 745 turbogreasel on April 16, 2015, 12:46:02 pm
.  At this point I also believe that having the precup protrude above the head so it is pinched tightly by the head gasket.
I  am on this bandwagon as well.  I also think  using a cutter to surface the head with them in eggs the  precup bore.
Title: Re: What ever happened to the idea of peening the pre-cups?
Post by: theman53 on April 16, 2015, 03:48:15 pm
To add, 1 fell out the other 3 of mine could move in and out of their bores with just finger nail grabbing onto them. Heat and time or ether heat and no time is really bad for them.
Title: Re: What ever happened to the idea of peening the pre-cups?
Post by: vanbcguy on April 16, 2015, 06:03:36 pm
Large part of why I went M-TDI....
Title: Re: What ever happened to the idea of peening the pre-cups?
Post by: libbydiesel on April 17, 2015, 10:55:57 am
The absence of pre-cups is a big plus.  I also like the 15% better fuel economy.
Title: Re: What ever happened to the idea of peening the pre-cups?
Post by: RabbitJockey on April 17, 2015, 11:35:01 am
is it really a 15% difference in fuel economy? i always read 10-15% better engine efficiency, but thats before all the accessories and the drive line and aeodynamics.
Title: Re: What ever happened to the idea of peening the pre-cups?
Post by: libbydiesel on April 17, 2015, 07:08:31 pm
I dunno.  It's at least 10%.  I've never driven the same car with both engines at the same acceleration rates.   8)
Title: Re: What ever happened to the idea of peening the pre-cups?
Post by: vanbcguy on April 19, 2015, 09:08:48 am
I'm definitely getting quite a bit better economy with mine. Went from a 1.6 TD to an M-TDI. Last highway trip I did was 5.2l/100km, same trip on the same road at the same speeds with the same car used to be more like 6.5l/100km.
Title: Re: What ever happened to the idea of peening the pre-cups?
Post by: libbydiesel on April 19, 2015, 12:21:37 pm
Yes, I know I have gotten at least 10% better fuel economy but I also know that I haven't run a tank where I haven't accelerated a lot faster at least a few times, so I'm not sure what the actual % is if you do the same acceleration rates.  It's kinda fun to think that my mTDI vanagons consume the same amount of fuel as a 1.6 non-turbo vanagon which was probably the slowest production vehicle in the last 50 years...  I think I could probably tow a second vanagon with mine and still accelerate faster and have a better top speed.   ;D
Title: Re: What ever happened to the idea of peening the pre-cups?
Post by: RabbitJockey on April 20, 2015, 09:47:19 am
Yes, I know I have gotten at least 10% better fuel economy but I also know that I haven't run a tank where I haven't accelerated a lot faster at least a few times, so I'm not sure what the actual % is if you do the same acceleration rates.  It's kinda fun to think that my mTDI vanagons consume the same amount of fuel as a 1.6 non-turbo vanagon which was probably the slowest production vehicle in the last 50 years...  I think I could probably tow a second vanagon with mine and still accelerate faster and have a better top speed.   ;D

i can't believe they ever sold them like that.
Title: Re: What ever happened to the idea of peening the pre-cups?
Post by: RabbitJockey on April 20, 2015, 09:54:04 am
Yes, I know I have gotten at least 10% better fuel economy but I also know that I haven't run a tank where I haven't accelerated a lot faster at least a few times, so I'm not sure what the actual % is if you do the same acceleration rates.  It's kinda fun to think that my mTDI vanagons consume the same amount of fuel as a 1.6 non-turbo vanagon which was probably the slowest production vehicle in the last 50 years...  I think I could probably tow a second vanagon with mine and still accelerate faster and have a better top speed.   ;D

i can't believe they ever sold them like that.
  i guess 10-15% isn't that crazy of a difference either, say in a jetta u get 45mpg with a 1.6td, with a tdi u should get 50-53