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Engine Specific Info and Questions => IDI Engine => Topic started by: Rising on October 20, 2014, 06:31:45 pm

Title: Overheating again... Blah
Post by: Rising on October 20, 2014, 06:31:45 pm
Okay so background: I have had on and off problems with keeping water temps down since I got this car. Seems like its always something. Anyway radiator has been replaced, thermostat and water pump, coolant flushed Multiple times. New eBay slim fan.

Last summer it would have temps start to go up on grades but all I had to do was slow down and keep it in check. This summer I've had an egt gauge and have never had a problem till after I installed my turbocharger and intercooler. Now I'm running the intercooler in front of my radiator which I was worried about at first. But now I'm not so sure that is it. During the first few weeks I didn't have any problems. Then I started to see temps climb if I was hot rodding for a bit. Then it would start to get hotter if I wasn't on the highway.

Now at idle it will raise the temps up to about 3/4 or so, the fan kicks on and off but the coolant steaming and bubbling. So it's gotta be overheating. What's wierder is on the highway The temps stay way down around the 1/4 mark but if you stop it seems  like the car has been puking up some coolant.

Anyway at this point I can only guess headgasket. But I'm confused by all the wierdness and don't want to just try out a head gasket...
Title: Re: Overheating again... Blah
Post by: RabbitJockey on October 20, 2014, 06:35:08 pm
sounds like a hg or cracked head
Title: Re: Overheating again... Blah
Post by: RabbitJockey on October 20, 2014, 06:36:20 pm
sounds like a hg or cracked head

and u want to get to it asap before u wear a cylinder out with a bunch of water in it
Title: Re: Overheating again... Blah
Post by: Rising on October 20, 2014, 06:39:02 pm
 Yeah the car is parked. I need to go ahead and pull the head I guess... Assess and make some decisions
Title: Re: Overheating again... Blah
Post by: RabbitJockey on October 20, 2014, 06:40:51 pm
u can do more tests like leak down and stuff, but its never bad to pull the head, its not that bad of a job and then u can see the condition of everything and install head studs ;^P  then you really know what you got.
Title: Re: Overheating again... Blah
Post by: Rising on October 21, 2014, 03:52:59 am
Yeah I guess you are right. I just did the water pump a few days ago and had the timing belt off. I should have done it then :-p you live and you learn.

What actually causes the overheating? Is it exhaust gasses into the Coolant?

Wheres the best place to order headstuds? I'm finding them for around 180-200$ I thought they were closer to 130$ somewhere... But that might have been for the escort studs...
Title: Re: Overheating again... Blah
Post by: theman53 on October 21, 2014, 06:13:25 am
Summit racing was the best for me, but there are others cheaper with shipping for others I am sure. Been a while since I had to buy studs. 180 sound about right for the vw ones
Title: Re: Overheating again... Blah
Post by: Rising on October 22, 2014, 11:32:43 am
What happened to the rest of this thread?
Title: Re: Overheating again... Blah
Post by: RabbitJockey on October 22, 2014, 01:29:35 pm
the forum lost the last 24 hours some how... i lost a few messages
Title: Re: Overheating again... Blah
Post by: Rising on October 22, 2014, 02:02:37 pm
Weird. I kinda thought i was losing my mind.. Oh well. I'm just happy to have tapatalk back!

Anyway so I ordered a 2 notch gasket since mine was technically in 2 notch range from all the measurement I took.. But I'm still scared since a 3 notch was on it and I haven't ever measured this before.

If its going to be a problem it will show up during timing when I crank the engine over a few rotations right? Its valve contact we are worried about right? Or is it more an issue of efficiency?
Title: Re: Overheating again... Blah
Post by: RabbitJockey on October 22, 2014, 02:55:57 pm
Weird. I kinda thought i was losing my mind.. Oh well. I'm just happy to have tapatalk back!

Anyway so I ordered a 2 notch gasket since mine was technically in 2 notch range from all the measurement I took.. But I'm still scared since a 3 notch was on it and I haven't ever measured this before.

If its going to be a problem it will show up during timing when I crank the engine over a few rotations right? Its valve contact we are worried about right? Or is it more an issue of efficiency?


yes you will detect any valve contact issues during turn over, ull be ok dont sweat it.
Title: Re: Overheating again... Blah
Post by: TylerDurden on October 24, 2014, 05:27:29 am
I had a similar overheating issue... new HG with hylomar seems to have solved it.


(I don't think the gasket was leaking between  cylinders, I think it was along the back, hence the red rust on the coolant passages near there.)
Title: Re: Overheating again... Blah
Post by: Rising on November 04, 2014, 06:12:03 pm
Hey the head shop loosened all the cam retainer things (arches? What's the technical term for these) is there a specific torque pattern for these? Also what's the torque? (My computer crashed that had my Bentley on it.. )

Im putting arps on it. I defy it to blow again... Is there any 1000 mile retorque with arps? These with a fiber gasket should be good for 20psi right?
Title: Re: Overheating again... Blah
Post by: vanbcguy on November 04, 2014, 07:37:40 pm
Yes, there is both a specific torque value and a specific torque procedure. My Bentley is nowhere near me at the moment though. If you don't do it right you can bend the cam.

ARP studs are fine for 20 PSI. Really stock stretch bolts are OK at 20 as long as you aren't running high EGTs or exhaust manifold pressure. No retorque is required with ARP studs.
Title: Re: Overheating again... Blah
Post by: Rising on November 05, 2014, 05:10:09 am
http://workshop-manuals.com/volkswagen/golf-mk1/engine_mechanics/4_cylinder_fuel_injection_engine_mechanics_(1.6l__1.4l)/engine_cylinder_head_valve_gear/servicing_valve_gear/removing_and_installing_camshaft/

Does that sound right? Alternately and diagonally on two and 5 and then 1 and 3? Is there not a bearing cap 4?
Title: Re: Overheating again... Blah
Post by: Rising on November 06, 2014, 07:57:34 pm
Well all seems well. Got it back together and she's running solidly! Starts solidly with the new duraterms and the correct size non blown head gasket! ARP studs are in and helping me to feel extra confident about this car! I only got to go for a short drive today, but it didn't heat up past normal temps and when I stopped to check a few times there was no sign of coolant bubbling overflowing or looking rusty. Thanks again to this forum and everyone who makes it what it is!
Title: Re: Overheating again... Blah
Post by: RabbitJockey on November 07, 2014, 09:58:59 am
good to hear!  i've been there too, headgasket denial haha, you try replacing the coolant cap and stuff even though you know what the problem is the whole time haha.
Title: Re: Overheating again... Blah
Post by: Rising on November 07, 2014, 12:29:32 pm
Haha that's a great name for it!!

Well it looks like I'm gonna be joining the league of denying again. I absolutely cannot believe this. Chock this up to rookie mistakes: I just lost all my coolant :( upper radiator hose came loose (guess that wasn't as tight as I thought) and pumped my coolant out...

I saw wet tire tracks and started questioning but then thought maybe I hit a puddle. And about a half a mile later I realized my temp gauge was in the upper hemisphere. Pulled over and saw steam coming out of the hood popped it to find steam wafting from my open radiator pipe.

I can only hope I didn't just warp the head/blow the gasket again. I'm on the side of the road praying and letting it cool down before adding coolant again...

Its a windy 45-50 degrees here today. Maybe I won the head gasket lottery... But if not at least I used headstuds :/
Title: Re: Overheating again... Blah
Post by: RabbitJockey on November 07, 2014, 01:54:07 pm
i had the top hose explode on me once and it was ok, hopefully since it was the top one you'll be alright.
Title: Re: Overheating again... Blah
Post by: Rising on November 07, 2014, 02:12:09 pm
How quick did you notice it?

Its running again. I guess time will tell if it is blown. Started fine. I'll check the water and oil over the next few trips I guess. How hard is it to install an mk2 coolant level gauge? Or some other kind?
Title: Re: Overheating again... Blah
Post by: TylerDurden on November 07, 2014, 03:24:40 pm
As I recall, Mark in the UK uses a pressure gauge or switch to alert if the coolant pressure is lost... providing an instant alert, rather than after-the-fact heat gauge or alert.
Title: Re: Overheating again... Blah
Post by: southernman on November 08, 2014, 09:15:46 am
Rising,

just a heads up on the ARP head studs: I think someone posted that there is NO re-torque sequence required for the ARP's. That is NOT correct.

I've got an '84 1.6 NA and went with ARP's. I'd gotten so much conflicting information on them, I decided to check the torques after it was fired up from a fresh rebuild for comfort's sake. A local shop here in Raleigh, with a reputation for being experts for 30 yrs, would only say, "...the studs lose torque and will not work on my engine." Well, here's what I found:

The studs lost nearly 50% of their torque values within the first hour of operation. Run it up to temp, and let it cool completely down.

So I re-torqued them a second time.

I ran the car for about 100 miles, pulled the valve cover to check torques, and they were again down by about 30%.

Re-torqued them a third time and drove the car for about 1000 miles.

The torque values were spot on.

I recommend you pull and check them, at least, 2 times after initial start up. The clamping force for studs is different than for bolts. When ARP studs are combined with an aluminum cylinder head, the gasket will compress from thermal expansion, and studs (which are not designed to yield and then recover) will stretch until they have taken "set".

On the race engines I've built over the years, I've found this to be true on every ARP studded engine I've ever built. The studs will stretch and even ARP recommends 3 full torque sequences BEFORE the engine is even started. so don't think for a minute that you can torque them one time and forget 'em. If you do - YOUR ENGINE WILL LOSE SEAL...

Once the ARP's have set (elasticity limits have been met), they are outstanding at maintaining torque values.

Re-torque them studs or I can assure you, the head gasket will fail - and it will not be the head gaskets fault...

Just an FYI.

Southernman
Title: Re: Overheating again... Blah
Post by: Rising on November 08, 2014, 03:42:09 pm
Rising,

just a heads up on the ARP head studs: I think someone posted that there is NO re-torque sequence required for the ARP's. That is NOT correct.

I've got an '84 1.6 NA and went with ARP's. I'd gotten so much conflicting information on them, I decided to check the torques after it was fired up from a fresh rebuild for comfort's sake. A local shop here in Raleigh, with a reputation for being experts for 30 yrs, would only say, "...the studs lose torque and will not work on my engine." Well, here's what I found:

The studs lost nearly 50% of their torque values within the first hour of operation. Run it up to temp, and let it cool completely down.

So I re-torqued them a second time.

I ran the car for about 100 miles, pulled the valve cover to check torques, and they were again down by about 30%.

Re-torqued them a third time and drove the car for about 1000 miles.

The torque values were spot on.

I recommend you pull and check them, at least, 2 times after initial start up. The clamping force for studs is different than for bolts. When ARP studs are combined with an aluminum cylinder head, the gasket will compress from thermal expansion, and studs (which are not designed to yield and then recover) will stretch until they have taken "set".

On the race engines I've built over the years, I've found this to be true on every ARP studded engine I've ever built. The studs will stretch and even ARP recommends 3 full torque sequences BEFORE the engine is even started. so don't think for a minute that you can torque them one time and forget 'em. If you do - YOUR ENGINE WILL LOSE SEAL...

Once the ARP's have set (elasticity limits have been met), they are outstanding at maintaining torque values.

Re-torque them studs or I can assure you, the head gasket will fail - and it will not be the head gaskets fault...

Just an FYI.

Southernman
Interesting! Thanks for the heads up. I just actually looked up and ARPs website says to retorque if the headgaskets manufacturer recommends it. Which is interesting considering I think all of our head gaskets originally have instructions concerning retorquing stretch bolts.

Either way it is no big problem to pull the valve cover for peace of mind ;) I'll take your advice and make sure they are all nipped up now that they've had a couple heat cycles.
Title: Re: Overheating again... Blah
Post by: RabbitJockey on November 08, 2014, 05:23:26 pm
that was probably me, i did a head gasket job on my rabbit and used arp head studs for it because it was an 11mm headbolt engine, and i was trying to avoid cracking the block, well i did a successful headgasket job with the studs, and when i did my retorque one of the bolt holes in the block cracked and filled with antifreeze.  I think with an 11mm engine i wouldnt recommend doing a retorque, or any torque, if the headgasket goes bad just get another engine, its not worth the time and parts trying to fix it when it may just crack.  Working on an aaz swap currently :^P