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Engine Specific Info and Questions => IDI Engine => Topic started by: mattrose87 on December 20, 2012, 05:13:35 pm

Title: 1.6TD rebuild questions
Post by: mattrose87 on December 20, 2012, 05:13:35 pm
so i keep reading about the oil/vacuum pump bushing can fall out in the hot tank. i didnt notice it before and dont know if it has fallen out, what does it look like and where is it?

also, when measuring the piston protrusion if i am doing it right i am getting .025" on all cylinders.  the spec in the Bentley book shows .026"-.030" for number one notch head gasket.  does my measurement of .025" sound right?

and i am thinking of using a stock head gasket with arp studs i reckon ill be ok with that just keep an eye on the gauges.
any pointers will be helpful
Title: Re: 1.6TD rebuild questions
Post by: 745 turbogreasel on December 21, 2012, 02:49:34 am
Or skim the deck 0.001+ for an awesome sealing surface.
Title: Re: 1.6TD rebuild questions
Post by: R.O.R-2.0 on December 23, 2012, 12:45:52 pm
so i keep reading about the oil/vacuum pump bushing can fall out in the hot tank. i didnt notice it before and dont know if it has fallen out, what does it look like and where is it?

also, when measuring the piston protrusion if i am doing it right i am getting .025" on all cylinders.  the spec in the Bentley book shows .026"-.030" for number one notch head gasket.  does my measurement of .025" sound right?

and i am thinking of using a stock head gasket with arp studs i reckon ill be ok with that just keep an eye on the gauges.
any pointers will be helpful

if using a stock gasket, then stock TTY bolts are MORE than enough..
Title: Re: 1.6TD rebuild questions
Post by: mattrose87 on December 24, 2012, 07:27:39 pm
ok thanks block is off to the machine shop to get a shiny new top
Title: Re: 1.6TD rebuild questions
Post by: libbydiesel on December 24, 2012, 09:20:50 pm
If you have a hydro block then shave off more so you're in the range of the 2 or 3 notch AAZ gasket. 
Title: Re: 1.6TD rebuild questions
Post by: mattrose87 on December 31, 2012, 02:30:12 pm
mechanical block