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General Information => General => Topic started by: billybobf on April 04, 2012, 11:59:50 pm

Title: mechanical shutoff to replace 12v magnetic
Post by: billybobf on April 04, 2012, 11:59:50 pm
as title says, Ive I cant get one I might make one, but wondering if there is already one made? dont want to rely on the 12v system for much...
Title: Re: mechanical shutoff to replace 12v magnetic
Post by: maxfax on April 05, 2012, 12:33:37 am
If you could find a pump from an auto trans car, it would have a mech shutoff..

Another option would be to rig some sort of a cable operated idle stop.. Pull the stop cable and the idle setting drops too low for it to run (saw it on a cummins with a ve pump).. Then they just removed the plunger from the electric solenoid..
Title: Re: mechanical shutoff to replace 12v magnetic
Post by: 410 on April 05, 2012, 05:55:03 am
There is also a solenoid available for marine use that is opposite.  You have to apply power to shut the fuel off.  As far as reliability goes, these solenoids rarely fail.  If you're worried keep a spare one with you.
Title: Re: mechanical shutoff to replace 12v magnetic
Post by: 745 turbogreasel on April 05, 2012, 01:11:22 pm
Add the emergency shutoff lever from an auto, keep the electric, but remove plunger if needed.
Title: Re: mechanical shutoff to replace 12v magnetic
Post by: billybobf on April 05, 2012, 04:34:34 pm
OK, I guess I should explain that I was diagnosed with ADHD at a young age but was in advanced classes at the same time, I like to over process over think and over do everything.

I was thinking a generator that I could jump start (a gen that sits for a year isnt going to have a working battery anyways) put the battery back in my rig and have it stay running.

Or a very low weight and voltage eco car (even thought about no battery but that would be hard if it stalled anywhere (smaller battery and big lightweight CAP) (way over thought it there)

or, just a smaller battery and small alt to be economical. LED lights all around, anything that takes much power, then super tall gears
Title: Re: mechanical shutoff to replace 12v magnetic
Post by: bajacalal on April 05, 2012, 07:06:57 pm
The thing is, if you lose the alternator, the solenoid would keep going on battery power for quite a long time. I drove from Stockton to San Diego once without a working alternator. It doesn't require much current. I think the solenoid would be one of the last critical systems to fail and you had better worry about things like the electric fan first. If you want something cable operated, I know a lot older diesels had them, I'm talking about stuff built before the late 70s. No idea how you would adapt that to your VE pump though.
Title: Re: mechanical shutoff to replace 12v magnetic
Post by: 745 turbogreasel on April 05, 2012, 07:20:56 pm
There is a spot in the side of the pump you knock out the plug, and put in the lever, if you don't already have one.

I bet the solenoid wold run 40+ hours on a drill battery.
Title: Re: mechanical shutoff to replace 12v magnetic
Post by: billybobf on April 05, 2012, 08:15:24 pm
cool cool,
Title: Re: mechanical shutoff to replace 12v magnetic
Post by: srgtlord on April 07, 2012, 09:51:18 am
or you could pull the plunger out of the stop solenoid  and put a manual valve on the fuel pump feed line.
Title: Re: mechanical shutoff to replace 12v magnetic
Post by: oldpoopie on April 07, 2012, 10:28:30 pm
or you could pull the plunger out of the stop solenoid  and put a manual valve on the fuel pump feed line.
I imagint this would starve injectors and airlock the system preventing restart.
Title: Re: mechanical shutoff to replace 12v magnetic
Post by: billybobf on April 07, 2012, 10:33:16 pm
sounded to me like it could put a nasty bit of vacuum on the internals of the pump?
Title: Re: mechanical shutoff to replace 12v magnetic
Post by: 8v-of-fury on April 08, 2012, 01:11:49 pm
Yes I too would think that restricting either the Supply or the Drain lines would cause a bit of havoc inside the pump.

fwiw, the 12v system powering that 12v solenoid has worked on these pumps from AT LEAST 1975 all the way up until they changed to the PD engines and eliminated the IP. Not to mention most have lasted 1/4million miles or more.

What is your beef with the way this was designed?? lol
Title: Re: mechanical shutoff to replace 12v magnetic
Post by: R.O.R-2.0 on April 08, 2012, 01:19:27 pm
Heres my pump. i run both shut offs.. i have both mechanical, and electronic..

little red handle sticking off the side of the pump is the manual shut down.. my audi 5kTD has one too.

Peugeot, a few other manufacturers, and VW/AUDI AUTOMATIC TURBO DIESELS all came with mechanical fuel shut offs also..

(http://i702.photobucket.com/albums/ww28/Dubsmoke/P1000513.jpg)
Title: Re: mechanical shutoff to replace 12v magnetic
Post by: billybobf on April 08, 2012, 04:04:07 pm
guessing its an opposite of the governor mod/idle stop screw, allows the slip collar to not build ANY pressure at the rotor/fully off the hole?
Title: Re: mechanical shutoff to replace 12v magnetic
Post by: fatmobile on April 09, 2012, 10:28:07 pm
So that's what that is. :o
 Then push it back and you can start again by engageing the starter?
 
Title: Re: mechanical shutoff to replace 12v magnetic
Post by: 745 turbogreasel on April 10, 2012, 12:12:06 am
There is a fancy high tech super spring which does that for you :D
Title: Re: mechanical shutoff to replace 12v magnetic
Post by: R.O.R-2.0 on April 10, 2012, 09:09:12 am
pull the lever, it kills the engine, release lever, hit starter, engine starts!

makes it nice when you are tuning your pump, for if you accidentally crank the fuel screw in too far..