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Engine Specific Info and Questions => IDI Engine => Topic started by: 91jettaidi on December 12, 2011, 12:41:24 am

Title: 1.6 N/A With 1.6TD Tans.
Post by: 91jettaidi on December 12, 2011, 12:41:24 am
Hello all I searched for this info on here but had no luck. Maby I'm just dumb. So I have a 1990 Jetta with a 1991 Turbo Diesel 1.6 on the garage floor and a 1992 1.6N/A powering my Jetta currently. Now on the highway of the TD when doing 100Kph or 60Mph it turns over 2,500RPM the N/A at the same speed just shy of 3,000RPM. Can I take the 5th gear at put it into my N/A transmission just so I don't feel like I'm killing the poor thing. I know I'm not but it sounds like it. Thanks.
Title: Re: 1.6 N/A With 1.6TD Tans.
Post by: vdubspeed on December 12, 2011, 03:18:16 am
you can definitely swap the 5th gear which would be the easiest thing to do.

Here's a good link:

http://www.brokevw.com/5thswap.html (http://www.brokevw.com/5thswap.html)
Title: Re: 1.6 N/A With 1.6TD Tans.
Post by: 91jettaidi on December 12, 2011, 10:05:16 am
Great thanks. Also what if i just swap in the TD transmission would it be better for a N/A city wise?
Title: Re: 1.6 N/A With 1.6TD Tans.
Post by: R.O.R-2.0 on December 12, 2011, 10:12:38 am
Great thanks. Also what if i just swap in the TD transmission would it be better for a N/A city wise?

the higher revving trans would allow the best mileage in the city..

ive had a handful of different 4 and 5 speed trannies in my rabbit.. the best performing for city mileage were the GC 4 speed, and the AUG 5 speed..

the 4A did alright, but still left something to be desired.. it was like driving a 5 speed with a blown up 4th gear.

the ACN was GREAT, but it didnt get as good of mileage in the city..

you may want to leave the trans in your n/a thats in it now.. 600 revs @ cruising speed may very well bring it right out of its powerband, and make it lug, rather than actually get you gains..

what code is the trans you want to swap in your car? what trans is in there now?
Title: Re: 1.6 N/A With 1.6TD Tans.
Post by: 91jettaidi on December 12, 2011, 12:36:21 pm
yea, thats what i was thinking to. Um ill have to go dig it up ill post it as soon as i know
Title: Re: 1.6 N/A With 1.6TD Tans.
Post by: R.O.R-2.0 on December 12, 2011, 01:03:54 pm
basically, what i was saying in my first post, is that the trannies that allow the engine to rev a bit, seem to get the best mileage, because the engine is using barely any fuel.. it may be turning more RPMS, but its working less hard to turn those higher RPMS.. lower revs could result in higher fuel consumption, because of lugging the engine..

FWIW, a VW diesel with a stock governor, stock fueling, and a good cooling system.. you could fire it up, lay a brick on the pedal, and the engine would rev out to the top of the governor ALL DAY LONG with no damage.. the only thing that would kill the engine, is running out of fuel.. these are tough engines, and turning them 3-4 thousand rpms is safe, literally all day long.

look at the old diesel rabbits, the first ones ALL HAD 4 SPEEDS, and most of them were the low geared 4 speeds that would only allow you to go 83mph on the governor.. those rabbits all got good mileage.. some people claim the 4 speeds get you the BEST mileage.

anyways, i wouldnt do anything till i figured out what tranny codes you were dealing with.. almost sounds like the 91 TD may have an ACN attached to it, judging by the rpms @ 60 mph..

an ACN trans, (or something high geared like that) probably WONT get better mileage than a slightly lower geared trans..
Title: Re: 1.6 N/A With 1.6TD Tans.
Post by: 91jettaidi on December 12, 2011, 01:10:51 pm
Well thats great info to hear. I know there tough but I'm always second guessing when I'm cruising at 120km and turning over a conservable amount but i was going to add a giles pump then maby add that 5th gear but I'm still going to check out those codes. Hahaha thats why i love n/a's there meant for work i do hold it quite high on the highway some times but i do baby her in the city and never boot her up a hill.
Title: Re: 1.6 N/A With 1.6TD Tans.
Post by: BigVWman on December 12, 2011, 01:42:55 pm
Should double check the ratios and make sure its the 5th gear that is the difference, it could be final drive ratio making the difference!
Title: Re: 1.6 N/A With 1.6TD Tans.
Post by: 91jettaidi on December 12, 2011, 02:36:24 pm
So just for ***s and giggs I could hold that engine at full throttle 130-140ish for a while and it won't excessively ware the engine?
Title: Re: 1.6 N/A With 1.6TD Tans.
Post by: 8v-of-fury on December 12, 2011, 05:54:13 pm
Should double check the ratios and make sure its the 5th gear that is the difference, it could be final drive ratio making the difference!

Very true, we need the ratios before any advice can accurately be given.

So just for ***s and giggs I could hold that engine at full throttle 130-140ish for a while and it won't excessively ware the engine?

If everything is stock and nothing has been messed with yes. You could set the car in neutral and hold the pedal to the floor until you ran out of fuel. With the stock governor in the pump it will only allow the engine to reach 5300rpms (+/-50). This isn't a Honda your talking about ;) vw engines were built to withstand high rpms.
Title: Re: 1.6 N/A With 1.6TD Tans.
Post by: R.O.R-2.0 on December 12, 2011, 06:39:00 pm
Should double check the ratios and make sure its the 5th gear that is the difference, it could be final drive ratio making the difference!

Very true, we need the ratios before any advice can accurately be given.

So just for ***s and giggs I could hold that engine at full throttle 130-140ish for a while and it won't excessively ware the engine?

If everything is stock and nothing has been messed with yes. You could set the car in neutral and hold the pedal to the floor until you ran out of fuel. With the stock governor in the pump it will only allow the engine to reach 5300rpms (+/-50). This isn't a Honda your talking about ;) vw engines were built to withstand high rpms.

stock governor is around 4800... TD governor is 4850..
Title: Re: 1.6 N/A With 1.6TD Tans.
Post by: 8v-of-fury on December 12, 2011, 06:44:47 pm
Nope, straight from Giles in an email between him and I. 5300 for the NA and 5350 for the TD.
Title: Re: 1.6 N/A With 1.6TD Tans.
Post by: keaton on December 13, 2011, 02:33:31 pm
easiest solution: add a turbo to your NA and turn the IP screw up.....
Title: Re: 1.6 N/A With 1.6TD Tans.
Post by: R.O.R-2.0 on December 13, 2011, 02:37:01 pm
Nope, straight from Giles in an email between him and I. 5300 for the NA and 5350 for the TD.

then why do all the other sources say otherwise? i have a FEW manuals that claim 4800/4850

you guys are the only ones ive seen claiming 5300/5350.. are you sure thats not AFTER the gov mod? my engine has a tough time even turning that high in neutral, i have the gov mod done, and my fuel CRANKED UP.

this is completely pointless tho, and has nothing to do with this thread..

starting another thread, see you there Jeremy!

Title: Re: 1.6 N/A With 1.6TD Tans.
Post by: 91jettaidi on December 13, 2011, 03:33:30 pm
Um well god didn't intend my Non turbo to have one so thats a no no and if you look at the cluster I'm pretty sure that 4,000-4,500 is a doted red for the red line then after 4,500 its a solid red I'm sure mine cuts off at the solid red.
Title: Re: 1.6 N/A With 1.6TD Tans.
Post by: R.O.R-2.0 on December 13, 2011, 03:41:39 pm
Um well god didn't intend my Non turbo to have one so thats a no no and if you look at the cluster I'm pretty sure that 4,000-4,500 is a doted red for the red line then after 4,500 its a solid red I'm sure mine cuts off at the solid red.

whoever told you its not safe to turbo a n/a, is WRONG

ive turbo'd atleast a half dozen different n/a's, and it works just beautifully..

if your not out for alot of horsepower, then a n/a is perfectly fine to add a turbo to. you can add a turbo to a COMPLETELY stock n/a, with stock fueling, and increase power quite a bit, just from the boost of the turbo. you can crank the fuel up a bit and double your power quite easily too..

anyways, there are LOTS AND LOTS of n/a long blocks running around with turbos.. no issues.

i have probably 50k miles on my n/a engine converted to TD, and it has a VNT turbo on it, so it boosts even lower than a stock turbo, and my engine has had zero issues. im still running a stock head gasket, and stock gasser stretch bolts..

god didnt intend my engine to have a turbo either, but that didnt keep me from adding one.. turbo = happiness!

again, my car has a bone stock CS vanagon engine in it. with a VNT turbo, intercooler, TD fuel pump, and 20 psi boost..
Title: Re: 1.6 N/A With 1.6TD Tans.
Post by: 91jettaidi on December 13, 2011, 03:44:09 pm
I just love my N/A for what it is
Title: Re: 1.6 N/A With 1.6TD Tans.
Post by: R.O.R-2.0 on December 13, 2011, 03:55:28 pm
I just love my N/A for what it is

you would LOVE IT EVEN MORE if it had more power, with the same simplicity and reliability..

trust me, i love n/a's too, but they are dangerously under powered.. if you are old, not in a hurry, and one of the only drivers on the road, then they are great.. but there are times, living around here, that you would not get a chance to pull out on the highway, because your car wont accel fast enough..

im sorry, but i dont have that much time to waste. you may be sitting at a stop sign all day waiting for an opening long enough to get your car up to speed.. and i, with my turbo, would have taken off at the first opening long enough to nose my car out into traffic..

N/A VW Diesels... the only cars that takes more than 5 minutes to go from 0-60 ;D
Title: Re: 1.6 N/A With 1.6TD Tans.
Post by: 91jettaidi on December 13, 2011, 03:57:43 pm
Meh I enjoy the power it has and the money it costs to run :)
Title: Re: 1.6 N/A With 1.6TD Tans.
Post by: keaton on December 13, 2011, 04:34:18 pm
Meh I enjoy the power it has and the money it costs to run :)
just imagine how much more you would enjoy it with the sound of a turbo spooling up and down, not to mention it makes a great muffler
Title: Re: 1.6 N/A With 1.6TD Tans.
Post by: 91jettaidi on December 13, 2011, 04:36:10 pm
Hahaha I have a turbo diesel sitting in the garage IP leaking and turbo drinks oil. The N/A was a substitute engine but it runs so god damn well plus i love that its slow. . . . .
Title: Re: 1.6 N/A With 1.6TD Tans.
Post by: R.O.R-2.0 on December 13, 2011, 05:01:00 pm
plus i love that its slow. . . . .

you, sir.. are weird 8)

(i dont mean that in a bad way at all)
Title: Re: 1.6 N/A With 1.6TD Tans.
Post by: 91jettaidi on December 13, 2011, 05:03:10 pm
My other car is a fast car. Plus I love how it requires full throttle to move. . . . .away
Title: Re: 1.6 N/A With 1.6TD Tans.
Post by: R.O.R-2.0 on December 13, 2011, 05:04:48 pm
My other car is a fast car. Plus I love how it requires full throttle to move. . . . .away

LMFAO..

totally know what you mean.. thats the coolest thing about a n/a diesel!

as you were..
Title: Re: 1.6 N/A With 1.6TD Tans.
Post by: 91jettaidi on December 13, 2011, 06:41:50 pm
I know there IDI (Mechanically Injected) right? So they stay running on there own after starting. Now If god forbid any thing happens to hmmm lets say a turbo or oil leak, Seal, blows a hose . . . . .well sir you broke down. Its just one more thing out of its way to get the job done. Yes its quicker but it has that small percentage of some thing extra going and I like to have a reliable/tough working car incase zombies come visit. :)
Title: Re: 1.6 N/A With 1.6TD Tans.
Post by: R.O.R-2.0 on December 14, 2011, 10:25:04 am
I know there IDI (Mechanically Injected) right? So they stay running on there own after starting. Now If god forbid any thing happens to hmmm lets say a turbo or oil leak, Seal, blows a hose . . . . .well sir you broke down. Its just one more thing out of its way to get the job done. Yes its quicker but it has that small percentage of some thing extra going and I like to have a reliable/tough working car incase zombies come visit. :)

they still need battery power..
Title: Re: 1.6 N/A With 1.6TD Tans.
Post by: 8v-of-fury on December 14, 2011, 10:31:45 am
Well obviously you'd have to move south, and use a mechanical TDI so gp's wouldn't be needed. Then remove the stop solenoid from the pump and bump start it. Kill it with the clutch and brakes.
Title: Re: 1.6 N/A With 1.6TD Tans.
Post by: R.O.R-2.0 on December 14, 2011, 10:33:49 am
Well obviously you'd have to move south, and use a mechanical TDI so gp's wouldn't be needed. Then remove the stop solenoid from the pump and bump start it. Kill it with the clutch and brakes.

there are marine style shut off solenoids. they are supplied with power to shut off fuel.. they are open when there is no power to them.

then it only takes power to KILL the engine, none to keep it running.
Title: Re: 1.6 N/A With 1.6TD Tans.
Post by: 8v-of-fury on December 14, 2011, 11:31:49 am
I was planning for a huge EMP as well.. knocking out all electronics.
Title: Re: 1.6 N/A With 1.6TD Tans.
Post by: R.O.R-2.0 on December 14, 2011, 11:33:25 am
I was planning for a huge EMP as well.. knocking out all electronics.

our diesels wont care.

take the pill out of the stop solenoid.

warm up head with torch.

compression start!

kill with clutch..
Title: Re: 1.6 N/A With 1.6TD Tans.
Post by: 8v-of-fury on December 14, 2011, 11:35:49 am
Really? Cause that's what I said a few posts back ;) lmao
Title: Re: 1.6 N/A With 1.6TD Tans.
Post by: 91jettaidi on December 14, 2011, 10:03:41 pm
what technology
Title: Re: 1.6 N/A With 1.6TD Tans.
Post by: 8v-of-fury on December 14, 2011, 10:05:45 pm
what technology

Precisely.