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General Information => General => Topic started by: akrallysport on June 30, 2011, 07:07:28 pm

Title: Work...
Post by: akrallysport on June 30, 2011, 07:07:28 pm
So, instead of going for an office engineering job during the summer I decided to go for something else... landed a job at a ship repair company doing mechanical assembly. After 2 days in the shop, I went out on my first on-site job. Our crew spent 10 days rebuilding one of the four 6-cyl SKL auxiliary diesel engines on a cargo ship after the crew had determined a month previously that it spun several main bearings.

Reconditioned crankcase & crank:
(http://i971.photobucket.com/albums/ae194/teutoniks/0617111750-00.jpg)

Bonus on Day 4? Lunch in the St-Lawrence Seaway.
(http://i971.photobucket.com/albums/ae194/teutoniks/0618111113-00.jpg)
Title: Re: Work...
Post by: Powered by Spearco on June 30, 2011, 09:38:31 pm
Got any pics of the bearings or the damage done to crank shaft?
Title: Re: Work...
Post by: akrallysport on July 01, 2011, 01:37:32 pm
Unfortunately, I did not get any pics as the crank was placed back in the crankcase and ready to be shipped off for refurbishing. I did find a box of the old main bearings in the engine room on the last day. It was not pretty to say the least - locating tabs were snapped off, massive discoloration and scoring. Usually these engines are designed with several 0.050" 'oversizes' on the bearings to allow for several rebuilds.

Cool facts:
- connecting rod weight is approx 36kg
- the turbo itself is larger than a fully assembled AAZ
- runs at 1000 rpm all day long, producing upwards of 300kW of electricity (limited by company protocol due to age, was 600kW when new)
- nowhere near as big as the 5-cyl main engine which is about 3-stories tall (direct drive to propeller)
Title: Re: Work...
Post by: rabbitman on July 02, 2011, 02:09:06 am
Big engines are way cool........