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Engine Specific Info and Questions => TDI Engine -General Info => Topic started by: galaboff on March 08, 2011, 11:46:37 pm

Title: Seat Ibiza 2.0TDI...project 300hp
Post by: galaboff on March 08, 2011, 11:46:37 pm: Hi folks,

I'm from Bulgaria and I want to share my project with you...
my car is '02 Seat Ibiza 1.9TDI ASZ with loong 6-speed gearbox.

Mods:
- Turbo Garrett GTB2260VK /orginally KKK turbo BV39/
- FIRAD +100% nozzles /orginally PD550, good for up to 220hp/
- Ported head with bigger exhaust valves
- Tubular exhaust manifold - stinless steel material - 316.
- D24 intake manifold, actually this is manifold from 6 cyl. engine,
but with some modyfications is good for 4 cyl. engine.
- FMIC intercooler /originally SMIC...really bad Sad /
- MAF sensor gone down in history...
- 63mm stainless steel full exhaust.
- Ceramic clutch
- Originally rods, were replaced with Rosten 'panchi' rods
- Upgraded camshaft is from Dbilas - 272° 9.8 lift

Now my car is almost assembled..
I have to find good wide TIP(turbo inlet pipe), coz stock one is too restrictive,
after that next step is Remap..I hope up to 2-3weeks to share here 300hp dyno Grin
Title: Re: Seat Ibiza 2.0TDI...project 300hp
Post by: galaboff on March 08, 2011, 11:49:12 pm: Quote from: galaboff on March 07, 2011, 01:39:41 am
pics:
Dyno graphic with my old turbo/gt2260v/
158KW/wheels - arround 240hp at flywheel
(http://img718.imageshack.us/img718/7308/dynoq.jpg)
(http://profile.imageshack.us/user/mal4ugan4o)
My turbo GTB2260VK modyfied to vacuum control
(http://img827.imageshack.us/img827/6700/p7050008.jpg)
(http://profile.imageshack.us/user/mal4ugan4o)
Title: Re: Seat Ibiza 2.0TDI...project 300hp
Post by: golftd412000 on March 11, 2011, 12:32:12 am: I listened that firad was not well especially the 100 % for ip / pd ( 0,285mm )
The quality of pulverizing is bad and the fintion is not there
Title: Re: Seat Ibiza 2.0TDI...project 300hp
Post by: galaboff on March 11, 2011, 08:04:03 am: Quote from: golftd412000 on March 11, 2011, 12:32:12 am
I listened that firad was not well especially the 100 % for ip / pd ( 0,285mm )
The quality of pulverizing is bad and the fintion is not there
Maybe you're right...but I dont know another option for really bigger nozzles,
Bosio Race 783 are too small for 300+hp
Title: Re: Seat Ibiza 2.0TDI...project 300hp
Post by: galaboff on March 13, 2011, 01:17:15 am: (http://img845.imageshack.us/img845/3699/ibiza.jpg)
(http://profile.imageshack.us/user/mal4ugan4o)

2L pistons:
(http://img84.imageshack.us/img84/8949/p2711101357.jpg)
(http://profile.imageshack.us/user/mal4ugan4o)
Title: Re: Seat Ibiza 2.0TDI...project 300hp
Post by: galaboff on March 21, 2011, 12:29:08 am: My new exhaust manifold...
(http://img339.imageshack.us/img339/4605/manifold.jpg)
(http://profile.imageshack.us/user/mal4ugan4o)
Title: Re: Seat Ibiza 2.0TDI...project 300hp
Post by: golftd412000 on March 21, 2011, 03:17:08 am: it's good!
Title: Re: Seat Ibiza 2.0TDI...project 300hp
Post by: galaboff on March 21, 2011, 06:20:55 am: Quote from: golftd412000 on March 21, 2011, 03:17:08 am
it's good!
thanks :)
Title: Re: Seat Ibiza 2.0TDI...project 300hp
Post by: CrAzY_DrIveR on April 06, 2011, 01:56:28 pm: i wish i had a manifold like that ;D
Title: Re: Seat Ibiza 2.0TDI...project 300hp
Post by: theman53 on April 06, 2011, 07:03:39 pm: The 2260vk What do you think of it. I just bought something similar and it "seems" like the cold side is so small. I don't understand these turbos LOL
Title: Re: Seat Ibiza 2.0TDI...project 300hp
Post by: rallydiesel on April 07, 2011, 10:16:21 am: Really? From what I have read on tdiclub, the gtb2260vk is just about the ideal turbo for a 1.9 tdi for up to 300hp. Do you have a pic of yours?
Title: Re: Seat Ibiza 2.0TDI...project 300hp
Post by: galaboff on May 01, 2011, 05:01:22 am: 275bhp and 460NM

(http://img845.imageshack.us/img845/6826/ibizagalabovpowerandtor.jpg)
(http://profile.imageshack.us/user/mal4ugan4o)
Title: Re: Seat Ibiza 2.0TDI...project 300hp
Post by: golftd412000 on May 01, 2011, 09:24:37 am: good
Title: Re: Seat Ibiza 2.0TDI...project 300hp
Post by: 4wheeler on May 01, 2011, 02:46:25 pm: How much are you able to get a GTB2056VK and ship it to Canada?
Title: Re: Seat Ibiza 2.0TDI...project 300hp
Post by: galaboff on May 02, 2011, 04:06:35 am: PM sent
Title: Re: Seat Ibiza 2.0TDI...project 300hp
Post by: golftd412000 on May 02, 2011, 08:11:34 am: Are you satisfy intake manifold from d24?

is better than original of 1,9 ip

and are you à picture from you'rs modified intake??
Title: Re: Seat Ibiza 2.0TDI...project 300hp
Post by: galaboff on May 02, 2011, 09:04:55 am: Quote from: golftd412000 on May 02, 2011, 08:11:34 am
Are you satisfy intake manifold from d24?

is better than original of 1,9 ip

and are you à picture from you'rs modified intake??

D24 intake is much better than original 1.9 man.

D24 photo:
(http://img153.imageshack.us/img153/8834/d24ty.jpg)
(http://profile.imageshack.us/user/mal4ugan4o)
Title: Re: Seat Ibiza 2.0TDI...project 300hp
Post by: golftd412000 on May 02, 2011, 09:37:13 am: thank's :)

On one 1z I would have to turn the entrance to right
Title: Re: Seat Ibiza 2.0TDI...project 300hp
Post by: rallydiesel on May 06, 2011, 09:31:48 am: That's a nice manifold. Did you weld the ends yourself?
Title: Re: Seat Ibiza 2.0TDI...project 300hp
Post by: galaboff on May 07, 2011, 10:20:53 pm: Quote from: rallydiesel on May 06, 2011, 09:31:48 am
Did you weld the ends yourself?
Yes, it's not big deal... :)