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Engine Specific Info and Questions => IDI Engine => Topic started by: Robb on November 10, 2010, 02:46:44 pm

Title: Quietening down a 1.6td
Post by: Robb on November 10, 2010, 02:46:44 pm
I have a Golf Mk2 GTD 1.6td, I love the car to bits however the noise of the engine is a bit loud.

Im just wondering if anyone has any tips or tricks I can use to help reduce the clattery noise of the engine.

I realise its not possible to turn it into a modern sounding diesel, but just thought someone may have a way of reducing it in some way.

Thanks
Title: Re: Quietening down a 1.6td
Post by: Mark(The Miser)UK on November 10, 2010, 03:05:25 pm
1) Retard slightly.
2) Get some nozzles that presquirt.
3) Reduce injector atomisation, by lowering break pressures.
Title: Re: Quietening down a 1.6td
Post by: bajacalal on November 10, 2010, 03:13:28 pm
1. Increase stereo volume.

As mentioned, the timing affects the sound of the engine so at least make sure the timing is within specs. There are all sorts of products to reduce the amount of ambient noise coming into the passenger compartment, car audio places often have these, they are usually painted on or are adhesive-backed pads.
Title: Re: Quietening down a 1.6td
Post by: GEE-BEE on November 10, 2010, 03:16:39 pm
Hood insulation or new valve's

maybe a louder girlfriend ?

GB
Title: Re: Quietening down a 1.6td
Post by: FuryriderX on November 10, 2010, 05:38:25 pm
a louder girlfriend

 ;D ;D
Title: Re: Quietening down a 1.6td
Post by: dennis on November 10, 2010, 07:14:35 pm
Take the kids along
Title: Re: Quietening down a 1.6td
Post by: 8v-of-fury on November 10, 2010, 08:45:10 pm
maybe a louder girlfriend ?

this works for me ;)
Title: Re: Quietening down a 1.6td
Post by: 745 turbogreasel on November 10, 2010, 08:51:43 pm
good as new lifters properly shimmed :)
Title: Re: Quietening down a 1.6td
Post by: RadoTD on November 10, 2010, 09:07:40 pm
I noticed once that my engine was significantly quieter while driving on a very wet road... I think this was largely due to sound not being able to deflect off of the ground as well. Since then I've been thinking about making basically a skid plate to keep engine noise down. Apparently the TDI's have something like that... maybe worth looking into and trying out? I'll probably try it on my car eventually, but it'll be a while. Maybe you could make one and let me know how well it works? :D
Title: Re: Quietening down a 1.6td
Post by: regcheeseman on November 11, 2010, 02:01:43 am
Fit a nice quiet petrol engine.



(runs away and hides)
Title: Re: Quietening down a 1.6td
Post by: Alcaid on November 11, 2010, 07:05:25 am
Driving on snow is therapy for the ears. The original sound deadening under the motor is often lost/removed. Try that as a first step. Then Dynamat the whole car ;)
Title: Re: Quietening down a 1.6td
Post by: spencebm on November 11, 2010, 07:30:11 am
VR6 and ten mufflers
Title: Re: Quietening down a 1.6td
Post by: blackdogvan on November 11, 2010, 07:43:05 am
Go look at a mk3/4 tdi & see how much insulation / sound deadening material is both on the hood and under the engine.

Can you run 2 stage aaz injectors in a 1.6? I always thought my aaz was reasonable once warmed up.
Title: Re: Quietening down a 1.6td
Post by: rallydiesel on November 11, 2010, 09:02:42 am
Yes but they are taller, so you would have to deal with the hardlines somehow. Maybe try AAZ hardlines but I think the pump sticks out further back so they may not line up either.
Title: Re: Quietening down a 1.6td
Post by: 745 turbogreasel on November 11, 2010, 04:43:52 pm
I noticed once that my engine was significantly quieter while driving on a very wet road... I think this was largely due to sound not being able to deflect off of the ground as well. Since then I've been thinking about making basically a skid plate to keep engine noise down. Apparently the TDI's have something like that...
Yeah, they come with 7-10 things like that.
Burning veg seems to run a tad quieter, and  injector nozzle condition is also a factor.
Title: Re: Quietening down a 1.6td
Post by: rumbling_caddy on November 12, 2010, 11:18:04 am

   I have a caddy w/ a 1.6TD.  Currently is has the OEM hood pad plus I dynamated the hood.  I also put a rubber seal all the way around the edge of the hood.  Even with 2 muffler in series my caddy is still fairly loud.
I do have one of those TDI sound shield that go under the engine but haven't installed it yet.  Perhaps I can get to that this weekend on report back whether it makes a big difference or not.
Title: Re: Quietening down a 1.6td
Post by: JerryGTD on November 12, 2010, 03:33:00 pm
They sell an OEM MK2 version on german ebay here:

http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=250475311217&ssPageName=STRK:MEWAX:IT

The lower engine bay cover may have also come stock on ECOdiesel Jettas in the US.

Title: Re: Quietening down a 1.6td
Post by: burn_your_money on November 12, 2010, 05:56:04 pm
I have seen a few belly pans on Canadian mk2 TDs
Title: Re: Quietening down a 1.6td
Post by: blackdogvan on November 15, 2010, 09:55:50 am

   I have a caddy w/ a 1.6TD.  Currently is has the OEM hood pad plus I dynamated the hood.  I also put a rubber seal all the way around the edge of the hood.  Even with 2 muffler in series my caddy is still fairly loud.
I do have one of those TDI sound shield that go under the engine but haven't installed it yet.  Perhaps I can get to that this weekend on report back whether it makes a big difference or not.

Park on some grass & get out & listen to the difference. The reflected noise is unreal.
Title: Re: Quietening down a 1.6td
Post by: Vincent Waldon on November 15, 2010, 10:32:24 am
The TDI belly pan is an acoustical thing of beauty... it looks like the wall of a miniature recording studio,  with varied sizes and heights of dense acoustic foam cubes.  Between that and the top foam-lined engine cover there's a huge attenuation in sound.
Title: Re: Quietening down a 1.6td
Post by: RadoTD on November 15, 2010, 01:40:49 pm
The TDI belly pan is an acoustical thing of beauty... it looks like the wall of a miniature recording studio,  with varied sizes and heights of dense acoustic foam cubes.  Between that and the top foam-lined engine cover there's a huge attenuation in sound.

Where does it mount to? I wonder how much work it would be to put one on a mk2...
Title: Re: Quietening down a 1.6td
Post by: Vincent Waldon on November 15, 2010, 01:56:58 pm
The TDI has two splash guards on the sides of the undercarriage as well... contoured to fit against the frame and then flat to provide a surface to mount the belly pan to.  Dunno how well they'd fit on a non-MK4 chassis... one might be able to snag a set from a junkyard as an experiment?
Title: Re: Quietening down a 1.6td
Post by: rodpaslow on November 16, 2010, 08:00:09 am
I have a newly built 1.6td that broke in and at idle and low criuse it seems loud as you can hear the clatter (especially now a 0°C or lower).  Under boost it quiets down nicely and a cruise you can't hear any clatter (about 2900 rpm) with good power.  I'm just concerned abit with the sound a low cruise.  Is this the way it should be?  Just wondering..
Title: Re: Quietening down a 1.6td
Post by: truckoSaurus08 on November 17, 2010, 07:54:43 am
Does it sound like its powered by a gang of skeleton flamenco dancers?
 "Even in the luxurious S-class, the diesel was slow, smoky, and clattered as if powered by a gang of skeleton flamenco dancers. "
Automobile magazine
Title: Re: Quietening down a 1.6td
Post by: blackdogvan on November 17, 2010, 11:13:24 am
What about mufflers? I've been looking at options to replace my cherry bomb to reduce highway drone, any thoughts? Magna flow has a SS option that'll fit nicely but I don't think they are particurly interested in quiet vs performance & sound.
Title: Re: Quietening down a 1.6td
Post by: rodpaslow on November 17, 2010, 11:39:28 am
blackdogvan - I have a magnaflow ss muffler I bought from summit that is striaght through ($70).  I think it's quiet unless your full on max boost gets a bit louder.  I like the fact it's straight through.  With 2.5 dia, I'm sure there's not much backpressure at all. (on the 96 golf with 1.6td)
Title: Re: Quietening down a 1.6td
Post by: vanbcguy on November 21, 2010, 11:30:48 am
I had a Mangaflow on my gasser, absolutely loved the sound.  I've got a Grant on this one, also sounds fantastic.  I've got a heck of a lot more noise coming from under the hood than I do from the tailpipe either way...
Title: Re: Quietening down a 1.6td
Post by: rabbitman on November 21, 2010, 11:55:17 pm
I've got a heck of a lot more noise coming from under the hood than I do from the tailpipe either way...

Me too........I've got a thrush muffler.
Title: Re: Quietening down a 1.6td
Post by: Mark(The Miser)UK on November 22, 2010, 02:46:59 am
I've got a heck of a lot more noise coming from under the hood than I do from the tailpipe either way...

Me too........I've got a thrush muffler.
Smear 'Canesten' on it then; also good for Athelete's Foot :o
Title: Re: Quietening down a 1.6td
Post by: blackdogvan on November 22, 2010, 10:32:03 am
I wonder about mufflers with f glass in them over time with soot build up...
Title: Re: Quietening down a 1.6td
Post by: Mark(The Miser)UK on November 22, 2010, 11:50:50 am

This is my GTD. You are witnessing the sound of my attempt to start it after it has stood for at least 8 months totally untouched. Initial sound is me putting my camera onto record, and I later open the door. Below is a pic.

http://quantumman.fileave.com/GTD%208%20month%20stood.WAV

(http://img110.imageshack.us/img110/200/mygtdyo5.th.jpg) (http://img110.imageshack.us/i/mygtdyo5.jpg/)
Title: Re: Quietening down a 1.6td
Post by: carrizog60 on November 23, 2010, 05:09:44 am
my 35i passat also has the underbody cover.
but its just plastic,can i add something to it than can absorve the sound and still resist the weather and heat?
something cheap,this is a vw ;D
Title: Re: Quietening down a 1.6td
Post by: theman53 on November 23, 2010, 05:15:47 am
Probably some sort of liquid sound deadening like lizard skin. It is ceramic and will take the heat. Maybe truck bedliner, but I don't know how much heat your are talking, undercoat can run close to exhaust with minimal issues.
Title: Re: Quietening down a 1.6td
Post by: Smokey Eddy on November 23, 2010, 11:59:28 am
My engine was incredibly loud until i replaced all of the hydraulic lifters. now it's (no exaggeration) half as loud or less...
what i thought was injector noise was lifter clack.
Title: Re: Quietening down a 1.6td
Post by: R.O.R-2.0 on November 24, 2010, 12:50:21 pm
if anyone owns a 8v VW with hudro lifters, and the lifters are of unknown mileage, then they probably need replacing..

my last set of hydro lifters made it 40k miles and now i got a ticker again..

anyone know if you can get lifters for VWs with that tiny hole in the face to oil the cam?
Title: Re: Quietening down a 1.6td
Post by: Powjetta on February 10, 2011, 08:52:38 pm
I think I may need to do this, where do you get decent lifters?
Title: Re: Quietening down a 1.6td
Post by: macka on February 11, 2011, 04:49:49 am
I think I may need to do this, where do you get decent lifters?

stealership or an auto-camping parts dealer