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Engine Specific Info and Questions => TDI Engine -General Info => Topic started by: Helliouse on July 14, 2010, 09:33:14 am

Title: TDI Piston
Post by: Helliouse on July 14, 2010, 09:33:14 am
Hello,
I am looking for either a good TDI piston, ALH or BHW piston to measure. If not I need dimensions for:
- Wrist pin Dia.
- Wrist pin length
- Piston Thickness above Pin to bottom of piston
- Compression Height

The shop that worked on my engine didn't give me back my pistons. They where still good as well, hence the reason I ask.

Thanks
Brad
Title: Re: TDI Piston
Post by: Helliouse on July 15, 2010, 02:30:19 pm
I am asking so i can get custom pistons made. No one has a spare? One good one out of 4 dead? lol

Brad
Title: Re: TDI Piston
Post by: Vincent Waldon on July 15, 2010, 03:04:09 pm
Sorry don't have any on the shelf at the moment... but thought I'd check to ensure you know there are two different pistons... 1/2 are the same and 3/4 are the same.
Title: Re: TDI Piston
Post by: Helliouse on July 16, 2010, 08:11:26 am
Yes slightly different. the mirror of each other.
Title: Re: TDI Piston
Post by: oldskool rich on July 17, 2010, 06:09:39 pm
why would you get pistons made? trust me standard ones can take a beeting, will also cost you millions too
Title: Re: TDI Piston
Post by: Rabbit on Roids on July 18, 2010, 10:38:29 am
i think andy2 is running stock pistons in his 400hp cast iron headed compounded TDI...
Title: Re: TDI Piston
Post by: OM617 on July 18, 2010, 02:40:22 pm
Very unlikely.
Title: Re: TDI Piston
Post by: Helliouse on July 20, 2010, 07:29:09 am
Hello,
A set of custom pistons are not that much more then a set of new ones. And it will allow me to have a custom shaped bowl. Lighter Weight, and possibly better oil cooling.
Also if I find one, I will put a 16v Head on which will require a different pistons.

Question for those who ask why. Why not put stock pistons back in your high performance gas engine? I am sure they would take a tone of abuse too.
When you want to run on the edge you run everything component you can to make sure you stay on the edge and not fall off of it.

Brad
Title: Re: TDI Piston
Post by: Rabbit on Roids on July 20, 2010, 09:55:38 am
are the custom machined pistons really gonna be much tougher than stock? or are you just looking at custom because you can change the bowl and valve reliefs?
Title: Re: TDI Piston
Post by: Helliouse on July 21, 2010, 07:32:01 am
Mostly to adjust the bowl for the change in shape of high performance nozzles, as well as higher RPM operation.
Title: Re: TDI Piston
Post by: Rabbit on Roids on July 21, 2010, 09:26:24 am
thats what i figured.. keep us updated.. hopefully its gonna be a fire breather..
Title: Re: TDI Piston
Post by: Pat Dolan on July 24, 2010, 09:20:32 am
Mostly to adjust the bowl for the change in shape of high performance nozzles, as well as higher RPM operation.
What's with Red Deer anyhow?  I was there a few weeks ago and met Cam Kool....you guys have more toys and ambition than I would expect in a city 10x the size.

Back OT: who were you going to use to make pistons? 
Title: Re: TDI Piston
Post by: 1579 on August 06, 2010, 05:21:59 am
Hey,

I have one spare AHU TDI piston. It's in decent shape.

If that will help you out, email me at [email protected]

BRandon
Title: Re: TDI Piston
Post by: shortysclimbin on August 30, 2010, 06:48:09 am
Make sure you get the hardened steel ring seats in the pistons you are having made up... This is the biggest issue with forged aftermarket pistons besides having to run larger clearances.   From what I have found changing stock pistons structure is the best solution besides getting Mahle to custom cast some.  If you need some pistons customized let me know. I have done quite a few sets including some for the EU guys.  One of them is at the 250WHP range right now trying to get to 280WHP with my 16:1CR setup.
Title: Re: TDI Piston
Post by: syncroserge on August 30, 2010, 07:33:23 am
... I need dimensions for:
- Wrist pin Dia.      26mm
- Wrist pin length        66mm
- Piston Thickness above Pin to bottom of piston      47,5mm
- Compression Height       46mm (center of wrist pin to top of piston)

hth,

Serge
Title: Re: TDI Piston
Post by: Helliouse on November 18, 2011, 01:51:56 pm
Resurrection...
Sorry for the no response, life snuck up on me...
Thanks for the information.

I found a photo with dimensions awhile ago for a set of custom pistons. I will have to find it and post on here.
Who will I get to make them...I was in contact with arias pistons (NANCY ROBERTS, [email protected]), but have not been able to continue with this due to, well, life.
I am hoping to pick this up soon though, I will post and update once I do. If anyone has another suggestion for a Piston maker let me know.

Steel ring grooves are a must, I am hoping to do something with the pistons that should help with strength issues and ring position.

Brad
Title: Re: TDI Piston
Post by: 410 on November 18, 2011, 09:23:24 pm
I have a slightly damaged piston you can have.  Just cover the shipping and it's yours.