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Engine Specific Info and Questions => IDI Engine => Topic started by: stewardc on February 05, 2010, 03:13:23 pm

Title: Help, Please !
Post by: stewardc on February 05, 2010, 03:13:23 pm
Hi

I just picked up a better-flowing TDI intake manifold for my non-TDI AAZ, and, being an old IDI guy, I am confused by all the openings in this manifold. What are the two openings for in the pictures below? Also, does anyone make blockoff plates for these holes?

(http://img.photobucket.com/albums/v648/stewardc/Truck/100_9013.jpg)
(http://img.photobucket.com/albums/v648/stewardc/Truck/100_9012.jpg)






Title: Re: Help, Please !
Post by: smutts on February 05, 2010, 03:16:37 pm
Betting EGR for the smaller one.
Title: Re: Help, Please !
Post by: Vincent Waldon on February 05, 2010, 03:18:42 pm
Those two openings are for the EGR system... which is also why the manifold is full of black soot. ::)

The main EGR valve bolts onto the big hole... the smaller one is a feed thru the EGR water cooler.

There's an OEM part to block off the small one since industrial versions of the engine dont ship with that part of the EGR:  038 131 925

I've never seen a block off plate for the big one... folks just disable the vacuum that actuates the big valve and leave it in place.
Title: Re: Help, Please !
Post by: GEE-BEE on February 05, 2010, 03:26:40 pm
ASK NICK AT STREETTOYS2000.COM ?

IF NOT CHECK OUT IDIPARTS.COM

Why didnt you just get a PD130 ?

I hope it was cheap to pay for the headache ?
G.B.
Title: Re: Help, Please !
Post by: stewardc on February 06, 2010, 04:44:25 am
ASK NICK AT STREETTOYS2000.COM ?

IF NOT CHECK OUT IDIPARTS.COM

Why didnt you just get a PD130 ?

I hope it was cheap to pay for the headache ?
G.B.

PD130 = $400

This manifold = CHEAP

Looks like I'll just cut a plug and weld it in. :)
Title: Re: Help, Please !
Post by: ryanp on February 06, 2010, 06:57:09 am
my manifolds are not $400! more like $240 next day delivery! yours is from a transporter van so you will need a custom block off plate as no-one i've seen has used them!
Title: Re: Help, Please !
Post by: stewardc on February 06, 2010, 07:34:26 am
Mine is from a Passat. The intake is on the opposite side from most.
Title: Re: Help, Please !
Post by: NintendoKD on February 06, 2010, 08:10:21 am
idiparts.com shows up as a motorcycle parts place FYI
Title: Re: Help, Please !
Post by: GEE-BEE on February 06, 2010, 08:51:29 am
Oop's my bad IDPARTS.COM

GB
Title: Re: Help, Please !
Post by: ryanp on February 06, 2010, 06:41:05 pm
Mine is from a Passat. The intake is on the opposite side from most.

my bad, the new 4pot transorters have those intakes, they get a little narrower ner to the ports compared to the PD150's. i can get intakes to face the cam or gearbox end!