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Engine Specific Info and Questions => IDI Engine => Topic started by: ByramTra on August 28, 2009, 12:22:08 pm

Title: Fuel screw collar removal
Post by: ByramTra on August 28, 2009, 12:22:08 pm
I have tried to remove the collar on the IP fuel screw, to no avail. I have also done some searching and havn't found anything yet.  I completely ground threw the collar on one side and it didn't come loose, I have one spare screw in a spare pump, so...
Any idias?
Thanks
Travis
Title: Re: Fuel screw collar removal
Post by: 92EcoDiesel Jetta on August 28, 2009, 12:41:12 pm
Did you try loosening the lock nut, then turn the screw, leaving the collar alone?
Title: Re: Fuel screw collar removal
Post by: ByramTra on August 28, 2009, 06:54:30 pm
Ya, got it to go in slightly, will have to try it on the other one.
Title: Re: Fuel screw collar removal
Post by: rabbid79 on August 28, 2009, 09:07:37 pm
On my '79 the collar was spot welded to the screw in a couple of places.  It took a lot of effort to get it off without messing up the screw.  It still damaged a couple of threads though.  I wonder if it would actually be better to drill the pump slightly so that the collar would turn in a little further.
Title: Re: Fuel screw collar removal
Post by: HumminCummins on August 28, 2009, 09:26:20 pm
I used a dremal tool to cut my lose. just take your time and be patient. A Little peice of metal is HOPEFULLY not smarter then you.
Title: Re: Fuel screw collar removal
Post by: ByramTra on August 28, 2009, 09:45:18 pm
I did try cutting it but must not have gotten all the way threw, although I think i did start getting into the threads. if I did end up removing some of the threads it should still be fine though, when I get a chance I will try to work on it some more.
Travis
Title: Re: Fuel screw collar removal
Post by: 53 willys on August 28, 2009, 10:10:20 pm
I cut mine with a small cutting wheels on an 1/4" angle air grinder...then I used a small chisel to break it loose and off the screw..
Title: Re: Fuel screw collar removal
Post by: rallydiesel on August 29, 2009, 10:19:37 am
Wow, spot welded? Normally you can simply pry it off with a screwdriver blade.
Title: Re: Fuel screw collar removal
Post by: Rabbit on Roids on August 29, 2009, 12:52:20 pm
mine was spot welded on the shaft, and crimped too. it was kinda a bastard to get off, but i did it.
Title: Re: Fuel screw collar removal
Post by: ByramTra on August 29, 2009, 01:37:27 pm
I know mine is crimped on, and being in california I wouldn't be suprised if it is spot welded also, just havn't inspected it good enough.
Travis
Title: Re: Fuel screw collar removal
Post by: vwjones on August 29, 2009, 06:30:57 pm
dremel tool with a cutoff wheel.  the fiber one that doesn't snap.  cut through it and turn it half a turn out and cut through it again.  if it is spot welded as mine was, cut it there.  should practically fall off then.
Title: Re: Fuel screw collar removal
Post by: fatmobile on August 29, 2009, 11:11:35 pm
chisel it off.