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General Information => Troubleshooting => Topic started by: lzmdzsem on June 23, 2009, 11:00:48 pm

Title: '86 diesel into '82 jetta--downpipe won't fit?
Post by: lzmdzsem on June 23, 2009, 11:00:48 pm
i recently swapped the engine out of an '86 diesel Jetta into my '82 Jetta, but the exhaust manifold..outport for lack of a better word...is moved about 2 inches over to the drivers side so the downpipe won't connect (i only spent 3 hours trying) the current one goes over at an angle so what i'm wondering is if i can just have a muffler shop make me one that's just a straight 90 degrees without the angle and slap that i there. ideas? thoughts? previous experiences?
Title: Re: '86 diesel into '82 jetta--downpipe won't fit?
Post by: rabbitman on June 24, 2009, 01:06:45 am
Maybe an exhaust mani from any mk1 jetta/rabbit would fit right.

I'm not real familiar with mk2's so I don't know if they're different or not, sounds like it must be.
Title: Re: '86 diesel into '82 jetta--downpipe won't fit?
Post by: burn_your_money on June 24, 2009, 04:54:55 am
If it's non turbo just put your mk1 exhaust manifold on there and you will be golden.
Title: Re: '86 diesel into '82 jetta--downpipe won't fit?
Post by: lzmdzsem on June 24, 2009, 10:43:11 pm
any way to do it with out pulling both manifolds off? i think to get the other one off i'll need a cutting torch...
Title: Re: '86 diesel into '82 jetta--downpipe won't fit?
Post by: burn_your_money on June 25, 2009, 04:09:11 pm
It's easiest to take the intake off to get to the exhaust. It's 6 6mm allen head bolts. If you strip one, hammer a T45 into it and it'll come out
Title: Re: '86 diesel into '82 jetta--downpipe won't fit?
Post by: Rabbit TD on June 25, 2009, 05:56:54 pm
It's easiest to take the intake off to get to the exhaust. It's 6 6mm allen head bolts. If you strip one, hammer a T45 into it and it'll come out
I actualy had an intake manifold come completely off the head one time one the way home from work about 3 engines ago :-[  I kept hearing this little tinkling sound like a bolt sounds when it falls out driving and it was the intake bolts falling out one at a time and I didn't have the bottom support bracket on either :o  Can you think of another type of engine that the intake manifold can completely come off of and keep running fine ???  That's one of the reasons why I like these little things so much ;D