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Engine Specific Info and Questions => IDI Engine => Topic started by: beowulf on July 13, 2008, 07:03:08 am

Title: Nozzle/Injector Service for 1.6L NA?
Post by: beowulf on July 13, 2008, 07:03:08 am
A user over on TDIClub (Greg(?) Landuyt) used to have service where he'd install, balance, and pop-test your new nozzles in refurbished injector bodies, but he's not doing that service anymore for 1.6L diesels (at least as of the last time I checked). Does anyone know of a place either in Northern VA/MD/DC or via mail order that will do the service? I have some GTD nozzles I want to use to replace my old (probably original) injector nozzles and would like to get them pop-tested prior to installation.

Any pointers would be greatly appreciated. Thanks.
Title: Nozzle/Injector Service for 1.6L NA?
Post by: blkboostedtruck on July 13, 2008, 08:38:50 am
if you don't find anybody close to you i can do injectors! and set them at any spec you like!
20bucks +ship to just poptest
60bucks +ship for complete service
that includes lapping, cleaning, new shims, poptest
and for extra i can powder coat them! i have not used my powdered coating system but that would be a good reason to try!
to service service injectors is very labor intensive! thats why not many do them anymore!
P.M. me if interested?
Duane
Title: Nozzle/Injector Service for 1.6L NA?
Post by: dillenger1 on July 13, 2008, 09:51:27 am
Ill tell you this,duane did me right.He even took the time to talk on the phone for awhile too about of course VW's.
Title: Nozzle/Injector Service for 1.6L NA?
Post by: blkboostedtruck on July 13, 2008, 12:23:09 pm
Thanks Ben,
i wish i had that powder coater when i did yours!
they would of looked even better on your motor!
Duane
Title: Nozzle/Injector Service for 1.6L NA?
Post by: beowulf on July 13, 2008, 06:17:59 pm
I bought some GTD nozzles from kermatdi and want to try them out in my 1.6L NA rabbit diesel.  I'm not sure what specs would be called for in that situation - do you have any recommendations?
Title: Nozzle/Injector Service for 1.6L NA?
Post by: blkboostedtruck on July 13, 2008, 06:55:51 pm
Quote from: "beowulf"
I bought some GTD nozzles from kermatdi and want to try them out in my 1.6L NA rabbit diesel.  I'm not sure what specs would be called for in that situation - do you have any recommendations?


if you have a non-turbo pump stick with 130bar
if you have a turbo pump stick with 155bar
if your planing on a turbo someday do the 155bar and advance your N/A pump a little to say 1.05 or so and when you install a turbo pump time at 1.00!
some one can chime in if i'm wrong on advancement? i can't remember off hand?

Duane
Title: Nozzle/Injector Service for 1.6L NA?
Post by: VWralley on July 17, 2008, 08:41:58 am
i still need to check around locally but $60 + shipping for a full service sounds very reasonable!
Title: Nozzle/Injector Service for 1.6L NA?
Post by: VW_Commuter on July 17, 2008, 10:34:08 am
Duane, are those prices per injector or for a set?
Title: Nozzle/Injector Service for 1.6L NA?
Post by: FWD.MOTION on July 17, 2008, 03:41:08 pm
or just send them to gilles performance diesel injection in markham ontario canada.

theres a thread in the venders section check it out
Title: Nozzle/Injector Service for 1.6L NA?
Post by: blkboostedtruck on July 18, 2008, 02:46:43 am
Quote from: "VW_Commuter"
Duane, are those prices per injector or for a set?


sorry i work 3rd shift guys so i miss stuff on here sometimes!
those prices are for 4 injectors  VW Commuter! it would be an extra 20bucks for a complete service for 5th injector
thanks Duane