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General Information => General => Topic started by: jimfoo on March 01, 2008, 11:28:15 am

Title: GRRR
Post by: jimfoo on March 01, 2008, 11:28:15 am
Got my injectors back. the guy said one of them slowly looses pressure back to the retirn. I took it apart to look at and see he has removed shims so that now only the smaller diameter spring works on the nozzle. This is a 2 spring TDI injector BTW. What is going to be the effect of what this MORON did? Just noisier?
Title: GRRR
Post by: jimfoo on March 01, 2008, 12:04:11 pm
BTW, I will post that the shop is Denver Diesel Injection Service. To be avoided as the guy obviously doesn't have a clue. The shop is pretty dirty as well, including his workbench.
Title: GRRR
Post by: jimfoo on March 01, 2008, 12:47:44 pm
Taking all the injectors apart to check them, he apparently only removed the "extra" shim on one of them. I could tell the ones he did and didn't work on by all the crap between the sealing surfaces. I'm surprised they didn't all leak! :evil:  :evil:  :evil:
Title: GRRR
Post by: Vincent Waldon on March 01, 2008, 02:19:58 pm
My understanding is that there needs to be a shim at each spring... it's a hardened surface that the spring rubs against. Otherwise the spring rubs against the body of the injector, which is not hardened.
Title: GRRR
Post by: shegel on March 01, 2008, 03:11:58 pm
http://www.youtube.com/watch?v=puGvk1RgmrE

first thing i thought of when i saw the title. anyways. ...honda is on acid
Title: GRRR
Post by: subsonic on March 01, 2008, 07:15:04 pm
Quote from: "jimfoo"
Taking all the injectors apart to check them, he apparently only removed the "extra" shim on one of them. I could tell the ones he did and didn't work on by all the crap between the sealing surfaces. I'm surprised they didn't all leak! :evil:  :evil:  :evil:


How do you intend to rectify the situation with this shop?
Title: GRRR
Post by: jimfoo on March 01, 2008, 07:48:28 pm
I don't. With the 100 mile round trip each time out, and 3 trips already, I'm done. Maybe I'll see if he can mail it to me, if he even knows where it is.
Title: GRRR
Post by: jimfoo on March 04, 2008, 07:32:44 pm
He did mail it back. Said he took it out because the pressure was too high, so I will have to figure out how much to take off of it.
Title: GRRR
Post by: AdAm84 on March 04, 2008, 08:13:37 pm
Yeah, not only do the shims provide a surface for the spring to rest on, they are used to increase preasure by adding them or decrease by removing them. If the injectors have some age on them , they will usually need a few thousandths shim. I have built many injectors and have never had to remove shims from old injectors. The guy sounds like a joke. You should send them to Diesel Pro Inc. in PA. The guy there knows his stuff including TDI's(he swapped one into his son's rabbit PU).
Title: GRRR
Post by: burn_your_money on March 06, 2008, 12:55:48 am
send them to Giles
Title: GRRR
Post by: Baselyne on March 07, 2008, 05:23:01 pm
http://www.youtube.com/watch?v=Q8PcusTk4DU&feature=related
Title: GRRR
Post by: jimfoo on March 07, 2008, 06:22:55 pm
I like mine better with the turbo whistle. Soon, I will have a second video.
Title: GRRR
Post by: Baselyne on March 10, 2008, 04:06:52 pm
http://www.youtube.com/watch?v=MfCkorISB7k&feature=related
Title: GRRR
Post by: zukgod1 on March 10, 2008, 05:08:01 pm
Quote from: "Baselyne"
http://www.youtube.com/watch?v=MfCkorISB7k&feature=related


I love those kind of working models..
Cool.
Title: GRRR
Post by: jtanguay on March 10, 2008, 06:27:33 pm
Quote from: "zukgod1"
Quote from: "Baselyne"
http://www.youtube.com/watch?v=MfCkorISB7k&feature=related


I love those kind of working models..
Cool.


the music in the background make it sound like a video game  :lol:
Title: GRRR
Post by: Baselyne on March 11, 2008, 11:58:32 am
Yeah those working models would be nice in my bedroom,
wake up to it strokin in the morning
diesel purrr

There was a cummins on desplay at the auto show in toronto 2 years ago..
dont know if anyone seen it, but damn that was a nice take in showing people            the new product for 07. It's wild without oil..