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General Information => Troubleshooting => Topic started by: cory on January 31, 2008, 03:45:04 pm

Title: solar panel blowing fuse
Post by: cory on January 31, 2008, 03:45:04 pm
I have a VW Solar Panel that I have been using for the past few years to keep my battery topped up in the cold winter months.
Recently is has started blowing the fuse whenever I plug it in.
Anyone have any input on why it may have started this new trick and/or what I can do to remedy the situation ?

Thanks
Cory
Title: solar panel blowing fuse
Post by: jtanguay on January 31, 2008, 03:52:18 pm
contacts shorting out? is it all corroded? i would try other things in the cigarette plug to see if they blow the fuse a well.  if not then its your solar panel  :wink:
Title: solar panel blowing fuse
Post by: cory on January 31, 2008, 04:36:08 pm
The contacts are in great condition. My cell phone charger doesn't blow the fuse...but it is drawing current not feeding it. That seems like it would make a difference but I am not sure. My first thought was that the panel was faulty but I couldn't reason why it would fail out of the blue.
Title: solar panel blowing fuse
Post by: MaxHedrm on January 31, 2008, 05:27:36 pm
Too sunny? That's really weird. I would imagine in order cause that it would have had to have shorted or something.
Title: solar panel blowing fuse
Post by: jtanguay on January 31, 2008, 06:12:42 pm
does it blow the fuse right away?  what rating is the fuse?
Title: solar panel blowing fuse
Post by: cory on January 31, 2008, 09:10:55 pm
It does blow right away. It is a 15 amp fuse. The radio works fine, which is on the same circuit. Plug in the panel and...done.
Title: solar panel blowing fuse
Post by: jimfoo on January 31, 2008, 10:03:39 pm
Probably a short in the cord or plug.
Title: solar panel blowing fuse
Post by: BlackTieTD on February 01, 2008, 07:41:24 am
ya a short in the solar panel electrics
Title: ......
Post by: Darkness_is_spreading on February 01, 2008, 11:52:45 am
It will be one of two things.....   Check the continuity of the cables, then check the input to the board, there will be a zener diode or voltage regulator,  and in this case you may have an internal short.  Connect a scope to the ouput of the solar panel and see how clean the signal is, or measure the output with a volt meter, it should stay constant, then add a load (under rated load of solar panel) and see what the voltage level is at.
Title: solar panel blowing fuse
Post by: bigblockchev on February 01, 2008, 06:03:18 pm
I say short in the plug itself. Does the solar panel actually produce voltage, check the output with a volt meter. I'm not sure but I think the panel doesen't have much electronics associated with it maybe a diode maybe not. Just DC output and not much of that a few watts maybe 500ma to 1A output current in bright sun. Not much help in charging if it blows fuses. Cheers Dan
Title: solar panel blowing fuse
Post by: silvertdi on February 01, 2008, 07:53:44 pm
That's really wild.  I guarantee that solar panel is not putting out greater than 15 A.  Probably a few milliamps.  Is the wiring to the fuse box stock, or has it been spliced into?
Title: Culprit Found
Post by: cory on February 04, 2008, 08:44:01 am
I appreciate all of the insightful responses I got with this issue. Yesterday while I was waiting for my wife to fill up our growler at the brewery I thought I would see if the cigarette lighter would replicate the issue. So I popped in a new 15 Amp fuse and while I was grabbing the lighter from its typical home in the ashtray, I noticed a strange shine in the bottom of the cigarette plug.
I poked a pen down inside for further investigation and got some pretty sparks. I grabbed my flashlight for better light and could see that  a small key ring had fallen down into the hole and was seated nearly perfectly at the bottom of the plug. I tried again with the pen to get it out, more sparks and another blown fuse. After the fuse went I grabbed the ring and inspected it. It had 4 burn marks on it...funny that is the number of fuses I had gone through.
Anyway just wanted to let you all know, problem solved. Thanks again for all the input. It was an internal short, of a bizarre variety.

Cheers
Cory