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Engine Specific Info and Questions => TDI Engine -General Info => Topic started by: dillenger1 on December 07, 2007, 06:43:39 am

Title: Waiste gated
Post by: dillenger1 on December 07, 2007, 06:43:39 am
Why does vw use wg's if they arent needed?I read a post in the tech section,about a wg setup,and it seemed he got shot down for the idea,but to my knowledge volkswagon uses wg's on older td's
thanks ben
Title: Waiste gated
Post by: jimfoo on December 07, 2007, 07:26:04 am
Because they are needed unless you like replacing turbos on a regular basis.
Title: Waiste gated
Post by: Slave2School on December 07, 2007, 07:26:57 am
Simple, the VNT turbos didn't exist (well or weren't cheap enough/proven) when VW made the older engines.  Therefore not used on the old TD's.
Title: Waiste gated
Post by: dillenger1 on December 07, 2007, 07:32:57 am
Im sorry guys,your probably gonna hate me ,but I meant blow off valve not waisted gate.I just got a little excited.
Title: Waiste gated
Post by: jimfoo on December 07, 2007, 07:37:47 am
Um, if you are getting excited about your blow off valve, I don't want to know about it.  :P  :lol:
Title: Waiste gated
Post by: spencebm on December 07, 2007, 09:27:35 am
i thought they put BOV's as back ups for the waste gate in case you make too much boost
Title: Waiste gated
Post by: jimfoo on December 07, 2007, 10:11:31 am
Too much boost, what's that? :lol:  :twisted:
Title: Waiste gated
Post by: dillenger1 on December 07, 2007, 11:24:51 am
i dont know i love the sound of a bov ,but i dont want to run one unless its got function.Please someone tell me theres a function/intended use
Title: Waiste gated
Post by: Slave2School on December 07, 2007, 11:47:08 am
Absolutely no use on 99.99% of all diesels since there is usually no throttle plate.  I did read on here someone used it with a VERY large turbo so that it wouldn't make the compressor surge (something along those lines) upon sudden deceleration.
Title: Waiste gated
Post by: dillenger1 on December 09, 2007, 12:23:52 pm
that wasnt enough
Title: Waiste gated
Post by: Slave2School on December 09, 2007, 12:43:20 pm
What wasn't enough?  Need more opinions, hit google :)
Title: Waiste gated
Post by: jtanguay on December 09, 2007, 10:04:10 pm
vw added the BOV to the 1.6's only.  even 1.9's have wastegated turbo's but no BOV.

it is just some type of 'safety' device in case the wastegate fails.  and funny enough, i actually think that extra boost might be a good idea if the wastegate fails to help cool down those EGT's... but then again it would help lower the chance of runaway and reduce fueling since the LDA wouldn't be getting shoved down its little hole.  :lol:
Title: Waiste gated
Post by: OM617 on December 10, 2007, 01:40:03 am
It is not a blow off valve. It is a pop off relief valve to prevent engine damage from too much boost pressure in the event that the wastegate fails.
Title: Waiste gated
Post by: dillenger1 on December 12, 2007, 04:13:58 pm
In my manual its listed as a bov.
Title: Waiste gated
Post by: Slave2School on December 12, 2007, 04:15:54 pm
Well that manual is 20 years old :)  The terminology has changed a bit.
Title: .....
Post by: Darkness_is_spreading on July 24, 2008, 08:20:53 am
I am considering the options of adding a BOV based on the issues of compressor surge because I have a Hybird turbo that I have built and am worried about surging the compressor vanes.....  

I have been doing some reading and yes gas turbo cars need BOV because of throttle plate ( or massive loss in airflow)....  Air has no were to go and needs to be vented, isn't this the same  case  if your running up the gears and hit 22 PSI and then say you need to let off or need to engine break ( were does the excess boost go)......

I am setting my wastegate to open around 22-25 psi, but I am worried that if the exhast impellar is unloaded(wastegate open) and the compressor  still having the left over boost is still loaded may surge.

So if I tap into the wastegate line which senses compressor pressure and run a line to the wastgate, they should open simultaneously, allowing the turbo to have a balanced amount of pressure between the compressor and impellar.....
Title: Waiste gated
Post by: gigaz2 on July 24, 2008, 10:01:19 am
but... thats how wastegated turbos regulate pressure already...

they surge because of the inertia of the spinning parts, ant the time it takes the wastegate to actually move and let the exhaust gasses out.

they only surge for that brief period of time, but bad things happen quickly :(
Title: Re: .....
Post by: OM617 on July 24, 2008, 11:51:41 am
Quote from: "Darkness_is_spreading"
if your running up the gears and hit 22 PSI and then say you need to let off or need to engine break ( were does the excess boost go)......

Through the engine, there is no throttle to block airflow.
Title: Waiste gated
Post by: jtanguay on July 24, 2008, 12:05:09 pm
i would imagine that boost would also leak past the compressor wheel as it spools down... a BOV couldn't hurt anything though... except your wallet  :lol:
Title: Waiste gated
Post by: dillenger1 on July 25, 2008, 01:05:10 pm
I have a k26 from i believe an audi 5000 .it doesnt have a wastegate.At least on the exhaust housing.Would there be problems with running a bov in replace of a waistgate to regulate boost?
Title: Waiste gated
Post by: OM617 on July 27, 2008, 03:22:34 pm
Quote from: "dillenger1"
Would there be problems with running a bov in replace of a waistgate to regulate boost?


Yes, the compressor wheel would explode when it overspeeds.
Title: Waiste gated
Post by: dillenger1 on July 28, 2008, 03:18:16 am
Not to thread jack,but does anyone know why these(k26)didnt have a waistegate?Could it have been on the manifold some how.I dont see a pressure line anywhere on the compressor?
Title: Waiste gated
Post by: MJF on July 28, 2008, 03:55:40 am
5cyl gasser Audis have external wastegate.
Title: Waiste gated
Post by: Smokey Eddy on August 02, 2008, 01:09:54 am
Well....



i plugged mine with a cork and she FLIES now. especially with more fuel and massive downpipe and no cat or muffler just 3 inch pipe. watch that egt though
Title: Waiste gated
Post by: foxracer1 on August 02, 2008, 06:18:06 am
It seems the factory setup would sacrafice the turbo to save the engine. ie. headgasket, maybe rods. In the event of a wastgate failure.
Title: Waiste gated
Post by: OM617 on August 02, 2008, 10:40:11 am
It looks that way.