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IDI Engine / Re: Please help me get my JX 1.6TD running!
« Last post by fatmobile on June 29, 2024, 12:38:09 am » Yep, that sounds about right.
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IDI Engine / Re: Please help me get my JX 1.6TD running!
« Last post by ORCoaster on June 28, 2024, 11:47:41 pm »At the time I was reading Hagar on the forum of the time I took the liberty of capturing some of the fun facts that Hagar would throw out every now and then. I think I have them archived in a Word document on another long dead computer. But the hard drive is a solid state one and may yield the file if I would find the time to do so.
But, in my memory of the volume at RPM to get proper pressure I believe that Hagar would state that you should get 900 ml at 1000 RPM in one minute. If less then you were to tap down the regulator button at the front of the IP. By chance you were pumping more you were to remove the button, tap the regulator all the way out and reinstall it, tap it down some, and retest, tap, and test until you came to the magic numbers he prescribed.
I even tested his numbers by building a pressure gauge take-off as you state. Under the OUT bolt and I would tap and test by two lb increments and I think his 900 ml was spot on at 43 lbs. of internal pressure. More gets you advance sooner and less, which is what we generally see gets you later timing advance. That weak fuel as Hagar called it was the bane of the IP pressure and timing issues. No amount of dialing in the right mm of advance would cure thin fuel. He always added some sort of airline oil with no ash content I believe.
But, in my memory of the volume at RPM to get proper pressure I believe that Hagar would state that you should get 900 ml at 1000 RPM in one minute. If less then you were to tap down the regulator button at the front of the IP. By chance you were pumping more you were to remove the button, tap the regulator all the way out and reinstall it, tap it down some, and retest, tap, and test until you came to the magic numbers he prescribed.
I even tested his numbers by building a pressure gauge take-off as you state. Under the OUT bolt and I would tap and test by two lb increments and I think his 900 ml was spot on at 43 lbs. of internal pressure. More gets you advance sooner and less, which is what we generally see gets you later timing advance. That weak fuel as Hagar called it was the bane of the IP pressure and timing issues. No amount of dialing in the right mm of advance would cure thin fuel. He always added some sort of airline oil with no ash content I believe.
33
IDI Engine / Re: Please help me get my JX 1.6TD running!
« Last post by fatmobile on June 27, 2024, 10:46:59 pm » I think Hagar was also the one who first mentioned internal pump pressure and how to check it.
In a way.
He measured the pump output in liters and the pressure was relative to the amount of fuel that flowed from the pump at a given RPM.
he might even have hooked up a gauge too but my memory of where I first heard of it is vague.
Might have been something libby built.
In a way.
He measured the pump output in liters and the pressure was relative to the amount of fuel that flowed from the pump at a given RPM.
he might even have hooked up a gauge too but my memory of where I first heard of it is vague.
Might have been something libby built.
34
IDI Engine / Re: Please help me get my JX 1.6TD running!
« Last post by ORCoaster on June 27, 2024, 09:26:25 pm »Ahh the mention of the man, Hagar. What a riot it was to read his stuff. And he was nearly a local to me. I never found the time to drive up the coast to meet him. My loss for sure.
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IDI Engine / Re: Please help me get my JX 1.6TD running!
« Last post by fatmobile on June 27, 2024, 02:35:59 am » Glad you got that part of the problem figured out.
Hagar had a way to make sure the injectors are somewhat matched.
When tightening the injectors back together, make note of when the spring starts to compress and when the injector stops turning.
If the degrees of turn are near the same, the spring pressure should be near the same along with breaking pressure.
I've never tested this method but it should get you close.
White smoke at high RPMs could be air in the fuel. At higher RPMs more fuel is being pulled from the tank
and that can create more of a vacuum at the front of the pump.
I have a dash-mounted vacuum gauge to tell how hard the pump is pulling.
It could also mean the timing isn't getting advanced enough at higher RPMs.
Internal pump pressure drives the timing advance piston.
There are a couple ways to make a tool that will display the internal pump pressure on a gauge,
by making a pedestal that screws into the top of the pump, that the OUT bolt screws into.
The gauge is attached to this pedestal.
Hagar had a way to make sure the injectors are somewhat matched.
When tightening the injectors back together, make note of when the spring starts to compress and when the injector stops turning.
If the degrees of turn are near the same, the spring pressure should be near the same along with breaking pressure.
I've never tested this method but it should get you close.
White smoke at high RPMs could be air in the fuel. At higher RPMs more fuel is being pulled from the tank
and that can create more of a vacuum at the front of the pump.
I have a dash-mounted vacuum gauge to tell how hard the pump is pulling.
It could also mean the timing isn't getting advanced enough at higher RPMs.
Internal pump pressure drives the timing advance piston.
There are a couple ways to make a tool that will display the internal pump pressure on a gauge,
by making a pedestal that screws into the top of the pump, that the OUT bolt screws into.
The gauge is attached to this pedestal.
36
IDI Engine / Re: Please help me get my JX 1.6TD running!
« Last post by ghostrider2 on June 26, 2024, 04:24:35 am »Unfortunately I didn’t get to test them properly as the injector tester I ordered had imperial adapters 😒 I’m hoping the pressure is good with the rebuilt insides.
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IDI Engine / Re: Please help me get my JX 1.6TD running!
« Last post by ghostrider2 on June 26, 2024, 04:22:22 am »Following up here for future reading. Turns out the injector closest to the transmission was seized. I took the time to rebuild them all and was nervous to do the work but it turned out to be fairly easy and straightforward. Here’s a great video on the topic: https://youtu.be/EJa7l3ntWSo?si=HoIagN0LAViZNcwk
So it’s now running way better but still smoking a bit of white smoke at high RPMs and the oil pressure light is strangely on all the time even though my pressure gauge is showing at least 1bar at all times. Anyone had that issue before?
So it’s now running way better but still smoking a bit of white smoke at high RPMs and the oil pressure light is strangely on all the time even though my pressure gauge is showing at least 1bar at all times. Anyone had that issue before?
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TDI - VE Pump TDI Engines / Re: ahu tdi turbo upgrade k14
« Last post by RabbitJockey on June 24, 2024, 12:45:46 pm »i dont think a k14 is an upgrade at all.
the easiest thing would be to replace the stock turbo with another stock turbo, and the ahu k03 flows more than the k14.
if yo u really want the k14, i would get the intake manifold and turbo manifold from the aaz. the stock ecu will run fine but the bigger injectors will make it smokey and the egr won't be there anymore so you'll always have a check engine light on
the easiest thing would be to replace the stock turbo with another stock turbo, and the ahu k03 flows more than the k14.
if yo u really want the k14, i would get the intake manifold and turbo manifold from the aaz. the stock ecu will run fine but the bigger injectors will make it smokey and the egr won't be there anymore so you'll always have a check engine light on
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IDI Engine / Re: Need help with tracking down air leak in 1.9 AAZ pump
« Last post by Buji88 on June 20, 2024, 11:41:47 am »Still no luck with installing the stock timing cover and fixing that.
Pretty done, but I've got two thoughts left. In trying to fix the leak point of the cold start (since I am not using it) I had a flat plate from another pump I've been using. Any chance that since mine was meant to have the cold start I need that cover for it to run.
I also switched to a ALH timing gear which I heard was better, but Im wondering if that could be holding it back?
Pretty done, but I've got two thoughts left. In trying to fix the leak point of the cold start (since I am not using it) I had a flat plate from another pump I've been using. Any chance that since mine was meant to have the cold start I need that cover for it to run.
I also switched to a ALH timing gear which I heard was better, but Im wondering if that could be holding it back?
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MK2 Golf/Jetta and Audi 5k / Re: Getting AC to work
« Last post by ORCoaster on June 19, 2024, 10:53:15 pm » A Bughatt? With how many cylinders firing?
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