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11
Parts for Sale/Wanted / Re: NOS 1.6TD mechanical long block
« Last post by oblique on April 10, 2024, 06:56:20 am »
Includes are:
1 NOS int shaft
1 nos int shaft pulley
1 NOS vac pump
1 set spare NOS valves
1 set factory rods
6 mech diesel head gaskets total, Including (1) 1.6 mech OE 3 hole







12
Parts for Sale/Wanted / Re: NOS 1.6TD mechanical long block
« Last post by oblique on April 08, 2024, 03:23:52 pm »
Could be worth a shot  ;)

Ill get pics of vac pump and the other bits, I have a Nos intermediate shaft for it too...literally complete long block with exception of camshaft.
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Parts for Sale/Wanted / Re: NOS 1.6TD mechanical long block
« Last post by ORCoaster on April 06, 2024, 06:51:27 pm »
Maybe drive the old beater to Ohio, build the engine, swap it out and drive it home?
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Parts for Sale/Wanted / NOS 1.6TD mechanical long block
« Last post by oblique on April 06, 2024, 05:35:40 pm »
Howdy folks,

This was on Vortex last year but I thought I'd post here.

Procured from a long-standing local shop that closed down last year...Altona Auto in Pickering, ON.

Included are:
NOS 1.6TD mech head
NOS 1.6TD mech block w/ pistons
NOS 1.6 crankshaft
NOS 1.6TD oil pan
NOS 1.6 .02 OS piston set Volvo
NOS 1.6TD valve cover
NOS oil pump
NOS factory reman rods
NOS seal carriers
NOS mech head gaskets

Bores show some surface rust so larger Volvo pistons included for honing.

I can deliver within US for the right buyer.

I have other parts including NOS vac pump, NOS int shaft+pulley which I can include.

$2400USD plus delivery.








































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Parts for Sale/Wanted / Re: Pd130 - Toronto, ON
« Last post by oblique on April 04, 2024, 06:24:09 pm »
Still available, haven't pulled it out from where its sitting to check anything else.
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Parts for Sale/Wanted / Re: Mk2 GTD plastics
« Last post by oblique on April 04, 2024, 06:22:18 pm »
bump. Also looking.
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TDI - VE Pump TDI Engines / Re: TDI Swap on 020 Gearbox
« Last post by RabbitJockey on April 01, 2024, 08:00:30 am »
thats a good deal to have a running tdi. I'd want a taller final drive but i know sometimes its best to use what you have. Make sure your flywheel has the correct timing marks, sometimes aftermarket and gas flywheels dont have the correct tdc mark for a diesel.
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TDI - VE Pump TDI Engines / Re: TDI Swap on 020 Gearbox
« Last post by chi1337 on March 31, 2024, 02:44:09 pm »
hi, thanks , yeah I suspected as much since a tuned AAZ will make more torque than a stock AHU. Just the RPM range is different.

I'm going to buy a 2nd hand Golf GTD gearbox (020, 3.941 final drive, only 30 bucks lol), then I can mount up everything, starter, etc etc, and test it at home on the engine stand, so it works perfect. I'll use a new 210mm pressureplate & flywheel.

Then swap out the old engine & gearbox out in 1 go. Will salvage the old 020 for spare =)

Shopping list:
- Wiring loom ($75 for electronic throttle, n75, injection pump connector, cranskahft connector, injection sensor connector, map sensor connector)
- $20 for 1.5mm2 wiring
- Gearbox $20
- Engine $100
- Alternator, starter, battery: $50
- 210mm flywheel & plate $66
- Timing belt stuff $35
- Other stuff $50

+- 500$ total (Im in Europe so price in euro)
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TDI - VE Pump TDI Engines / Re: TDI Swap on 020 Gearbox
« Last post by RabbitJockey on March 29, 2024, 02:22:34 pm »
most people dont know what theyre talking about. An 020 can handle a slightly modified tdi just fine as long as you use a good clutch.

the thing is that spending the money on a good clutch is money that may be better spent on an 02a or 02j. It's up to you since it's your car. 020 will work, 02a/j is better no doubt. I bought a spare 020 and used the 020 with my swap it's easier and cheaper. worst case i have to swap in another 020 that paid $100 for.
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TDI - VE Pump TDI Engines / TDI Swap on 020 Gearbox
« Last post by chi1337 on March 29, 2024, 09:22:38 am »
Looked around a lot, the opinion of people is that the 020 gearbox cannot handle all that torque.

For reference, the AAZ & 1.6TD uses the 020 gearbox, and produces 111 lbf⋅ft of torque. 1.6TD is nearly the same: 112 lbf⋅ft

The ALH/AHU generates 154 lbf ft if I look at this Malone chart:

https://www.cascadegerman.com/wp-content/uploads/2015/06/Malone-stage-I.png

However, the AAZ produces 150 lbf ft +- too, if it's tuned to 90 horses:
https://www.thesamba.com/vw/gallery/pix/1559156.jpg
So nearly exactly the same as the ALH, however the torque is produced at higher rpm and for a longer time.

I was thinking, while running the electronic TDI, I can reduce fueling in the 2000-3000 rpm range, so that torque bulge /spike there doesn't happen [VAGEDCSuite supports this]. Yeah kind of defeats the purpose of a TDI, but more fuel efficiency & more modern platform
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