mine is a 1.9.
Thats your problem. .3 liters too many. You better fix that.
I also would like to see Jose's piping. I had daves on my toolbox just to look at it for about 3 months. It was real pretty.(Then I sold it because Dave had to design an exhaust manifold that I cant use it on)
unfortunately it's on my car, but i'll see if i can get some pics. If they took it off to do the head i'll get them to take pics.
I got a new 1.9 head for $479 with cam & valves.
Hey, what years are the 1.9 TD's? I want to order a metal headgasket but I don't know what years it was on.
The aaz was introduced in 93. It was replaced with the AHU TDI after 97 in Golfs and Jettas and a little earlier in Passats I believe.