Login
▼
Register
Home
Help
Advertise
Login
Register
VWDiesel Blog
Facebook Group
VWD on Twitter
VWDiesel.net The IDI, TDI, and mTDI source.
»
General Information
»
Troubleshooting
(Moderators:
malone
,
burn_your_money
,
Vincent Waldon
,
theman53
) »
Beehive "Turbo Actuator" seat cleaning?
« previous
next »
Print
Pages: [
1
]
Author
Topic: Beehive "Turbo Actuator" seat cleaning? (Read 3063 times)
July 06, 2021, 08:34:07 am
Ohiobenz
Junior
Offline
77
Beehive "Turbo Actuator" seat cleaning?
«
on:
July 06, 2021, 08:34:07 am »
Even tho I could manually move the wastegate valve when tapping with a soft hammer, no amount of air pressure to the port would budge it. I found a dimensionally equivalent on Mamba and ordered it - not sure about the spring pressure.
My question is how to clean the valve seat inside the turbo housing. I've been soaking it with PB Blaster so far. What softens the carbon deposits?
Thx.
Logged
'88 Suzuki Samurai with '85 1.6 TD
K14 turbo
BOV eliminated
Giles performance built IP
Reply #1
July 07, 2021, 02:19:55 pm
libbydiesel
Global Moderator
Veteran
Offline
3399
Re: Beehive "Turbo Actuator" seat cleaning?
«
Reply #1 on:
July 07, 2021, 02:19:55 pm »
The best way I have found it to use valve grinding paste on the wastegate valve seat and then hand lap the wastegate into the seat.
Logged
Reply #2
July 07, 2021, 03:36:15 pm
Ohiobenz
Junior
Offline
77
Re: Beehive "Turbo Actuator" seat cleaning?
«
Reply #2 on:
July 07, 2021, 03:36:15 pm »
Is there a way to remove the valve from the assembly? I tried turning the valve by the hex but it just spins.
Logged
'88 Suzuki Samurai with '85 1.6 TD
K14 turbo
BOV eliminated
Giles performance built IP
Reply #3
July 07, 2021, 04:30:05 pm
libbydiesel
Global Moderator
Veteran
Offline
3399
Re: Beehive "Turbo Actuator" seat cleaning?
«
Reply #3 on:
July 07, 2021, 04:30:05 pm »
You could uncrimp the top can, but it is very unlikely that you would be able to assemble it again in any sort of working manner. I have hand lapped several of the K14 and K24 wastegates in the manner I described and just pushed/rotated the entire wastegate in place. They all worked well afterwards.
Logged
Reply #4
July 07, 2021, 05:34:47 pm
Ohiobenz
Junior
Offline
77
Re: Beehive "Turbo Actuator" seat cleaning?
«
Reply #4 on:
July 07, 2021, 05:34:47 pm »
The actuator isn't working, so disassembling it isn't an issue. A learning experience I probably wont need to repeat lol.
Logged
'88 Suzuki Samurai with '85 1.6 TD
K14 turbo
BOV eliminated
Giles performance built IP
Reply #5
July 07, 2021, 07:26:15 pm
libbydiesel
Global Moderator
Veteran
Offline
3399
Re: Beehive "Turbo Actuator" seat cleaning?
«
Reply #5 on:
July 07, 2021, 07:26:15 pm »
If you cannot get the valve to move with compressed air but you can move the valve by hand (pushing solidly down on it) then most likely the wastegate diaphragm has failed and the wastegate will need to be replaced. Be aware that the K14 and K24 wastegates appear to be the same externally but the valve is a different size and cannot be exchanged.
Logged
Reply #6
July 07, 2021, 07:48:30 pm
Ohiobenz
Junior
Offline
77
Re: Beehive "Turbo Actuator" seat cleaning?
«
Reply #6 on:
July 07, 2021, 07:48:30 pm »
I have, and ordered a 21mm valve.
The 36mm seat appears to be the same.
Are there any other dimensions that are different.
Logged
'88 Suzuki Samurai with '85 1.6 TD
K14 turbo
BOV eliminated
Giles performance built IP
Reply #7
July 07, 2021, 08:32:15 pm
libbydiesel
Global Moderator
Veteran
Offline
3399
Re: Beehive "Turbo Actuator" seat cleaning?
«
Reply #7 on:
July 07, 2021, 08:32:15 pm »
I believe the valve size is the only difference.
With your old wastegate as junk, you could uncrimp the top, remove the diaphragm, add the valve grinding paste, bolt up the wastegate and use a drill on the valve to make short work of lapping the seat.
Logged
Reply #8
July 09, 2021, 07:05:54 am
Ohiobenz
Junior
Offline
77
Re: Beehive "Turbo Actuator" seat cleaning?
«
Reply #8 on:
July 09, 2021, 07:05:54 am »
Got it apart. Doesn't look like the diaphragm was bad. Valve stem guide was crudded up so bad had to beat the valve out and clean the bore.
Used a needle scaler to get most of the carbon off the seat, will lap the seat next.
Logged
'88 Suzuki Samurai with '85 1.6 TD
K14 turbo
BOV eliminated
Giles performance built IP
Reply #9
August 16, 2021, 08:52:40 am
Ohiobenz
Junior
Offline
77
Re: Beehive "Turbo Actuator" seat cleaning?
«
Reply #9 on:
August 16, 2021, 08:52:40 am »
I modded the old Beehive to use as a lapping tool. Worked great.
If anyone else with a K14 needs to lap their wastegate seat, I'll loan out the tool.
Logged
'88 Suzuki Samurai with '85 1.6 TD
K14 turbo
BOV eliminated
Giles performance built IP
Print
Pages: [
1
]
« previous
next »
VWDiesel.net The IDI, TDI, and mTDI source.
»
General Information
»
Troubleshooting
(Moderators:
malone
,
burn_your_money
,
Vincent Waldon
,
theman53
) »
Beehive "Turbo Actuator" seat cleaning?