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How do I remove a spade terminal from the headlight harness connector?
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Topic: How do I remove a spade terminal from the headlight harness connector? (Read 3172 times)
April 02, 2014, 11:30:04 am
92EcoDiesel Jetta
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How do I remove a spade terminal from the headlight harness connector?
«
on:
April 02, 2014, 11:30:04 am »
I need to remove a terminal/wire from the headlight switch to isolate the instrument cluster lighting circuit. Would a flat bladed jeweler's screwdriver work? Do I go in from the wire end or from the switch end?
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Reply #1
April 02, 2014, 08:12:54 pm
Gizmoman
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Re: How do I remove a spade terminal from the headlight harness connector?
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Reply #1 on:
April 02, 2014, 08:12:54 pm »
My GUESS is from the switch end with a thin small somthing.
I believe there's a barb sticking out of the flat side of the terminal that needs to be flattened a bit while you tug on the wire.
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Reply #2
April 02, 2014, 09:18:07 pm
TylerDurden
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I have a VW problem.
Re: How do I remove a spade terminal from the headlight harness connector?
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Reply #2 on:
April 02, 2014, 09:18:07 pm »
Yup.
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Reply #3
April 02, 2014, 09:28:26 pm
ORCoaster
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Re: How do I remove a spade terminal from the headlight harness connector?
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Reply #3 on:
April 02, 2014, 09:28:26 pm »
I use a small jewelers file and it works perfect every time.
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Reply #4
April 03, 2014, 12:17:49 am
92EcoDiesel Jetta
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Re: How do I remove a spade terminal from the headlight harness connector?
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Reply #4 on:
April 03, 2014, 12:17:49 am »
Quote from: TylerDurden on April 02, 2014, 09:18:07 pm
Yup.
Great answer! Now I know exactly what tool I need to make.
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Reply #5
April 04, 2014, 09:59:28 am
92EcoDiesel Jetta
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Re: How do I remove a spade terminal from the headlight harness connector?
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Reply #5 on:
April 04, 2014, 09:59:28 am »
I tred two different size jewelers screwdrivers in the slot but it did not work. I took a windshield wiper stainless strip filed tip to chisel's edge, pushed in with pliers and got the termial out. I was surprised by the quality of the terminal. Here's a pic. arrow pointing to the lock tang.
I may haft this special tool to a handle and throw it in the toolbox so I don't have to use pliers next time.
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Reply #6
April 04, 2014, 10:43:36 am
TylerDurden
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I have a VW problem.
Re: How do I remove a spade terminal from the headlight harness connector?
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Reply #6 on:
April 04, 2014, 10:43:36 am »
Hella pic.
for inspiration, maybe google-images: spade, terminal, removal, tool..
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Reply #7
April 04, 2014, 11:38:42 am
92EcoDiesel Jetta
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Re: How do I remove a spade terminal from the headlight harness connector?
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Reply #7 on:
April 04, 2014, 11:38:42 am »
Quote from: TylerDurden on April 04, 2014, 10:43:36 am
Hella pic.
for inspiration, maybe google-images: spade, terminal, removal, tool..
Yeah, these modern phone cameras are amazing! I did a google but nothing stands out to be the right tool for this particular terminal. Ideally, the tool would push and bend the tang to release it and also push on the terminal at the same time and push it out of the housing but that would make it much harder to make. I'll just use long nose pliers to pull the terminal out from the wire end.
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Reply #8
April 04, 2014, 08:24:44 pm
the caveman
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Re: How do I remove a spade terminal from the headlight harness connector?
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Reply #8 on:
April 04, 2014, 08:24:44 pm »
I have made terminal tools from the Bosch wipers that had replaceable blades. They have 2 stainless steel guides that can be ground down to fit and are strong enough to push the lock pins out of the way.
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VWDiesel.net The IDI, TDI, and mTDI source.
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,
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theman53
) »
How do I remove a spade terminal from the headlight harness connector?