Author Topic: New WAIC replaces laminova  (Read 41090 times)

Reply #45February 11, 2014, 11:32:38 pm

Alcaid

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Re: New WAIC replaces laminova
« Reply #45 on: February 11, 2014, 11:32:38 pm »
Holset HE211W/HE200WG:

Used to be called HE211W, now they are mostly branded with HE200WG and I've even seen one with HE221W on the tag :p (yep, original Holset, not China copy crap)

Only cast compressor wheel available, no ported shroud housings
5cm turbine housing, at least two different outlet flanges available

Compressor:
Exducer: 56mm
Inducer: 40.6mm
6+6 blades (early prototypes used to be 4+4, now obsoleted)
53 Trim

Turbine:
Inducer: 46.6mm
Exducer: 41.3mm
79 Trim
11 blades

Not as good surge margin as the bigger HE221W since there is no ported shroud compressor housing but much better compressor efficiency! As normally, all Holsets have 360° thrust bearings stock and they take a serious beating!

Max airflow = 31.6lbs/min (HE221W = 37.8lbs/min)

'03 VW Golf PD130 4Motion Highline
'10 VW Passat 1.6TDI Highline
'83 VW Jetta 1.6TD, 11mm pump, H-beam rods, girdle, fully reworked AAZ head +++ Going Compound ;)

Reply #46February 11, 2014, 11:38:25 pm

Alcaid

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Re: New WAIC replaces laminova
« Reply #46 on: February 11, 2014, 11:38:25 pm »
You're wondering what whp level can be achieved at 3200 RPM on your 1.9:

A 1.9 @ 3200 RPM would be the same as a 1.6 @ 3800 RPM

my friend did dyno 166whp @ 3800 RPM so there you have your answer ;)
'03 VW Golf PD130 4Motion Highline
'10 VW Passat 1.6TDI Highline
'83 VW Jetta 1.6TD, 11mm pump, H-beam rods, girdle, fully reworked AAZ head +++ Going Compound ;)

Reply #47February 12, 2014, 06:56:00 am

Gizmoman

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Re: New WAIC replaces laminova
« Reply #47 on: February 12, 2014, 06:56:00 am »
You're wondering what whp level can be achieved at 3200 RPM on your 1.9:

A 1.9 @ 3200 RPM would be the same as a 1.6 @ 3800 RPM

my friend did dyno 166whp @ 3800 RPM so there you have your answer ;)

WOW (I can even say it backwards). Bye - bye tranny ;D Seriously though, thanks for the excellent info Alcaid! I suppose if I keep the boost to 20 PSI [1.38 bar], I should be able to get the brick moving up a grade nicely. The turbo sounds like it will more than do the job.

As I don't understand turbo maps very well, here is one from a K-14:



As a point of reference, I am running 15 PSI [1.03 bar] now. What output does each of the turbos (K-14 VS HE200WG) produce at that pressure?
Jim W - 82 Vanagon Westy - AAZ 1.9, Mild head port, Cummins Holset HE200WE turbo, Frozen Boost WAIC, 10" Charge-pipe intake, Ball bearing IM shaft, Giles Pump, 215/70R16, AAP 5 speed Trans. 22 lbs max boost

Reply #48February 12, 2014, 07:06:53 am

libbydiesel

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Re: New WAIC replaces laminova
« Reply #48 on: February 12, 2014, 07:06:53 am »
Wouldn't mind if he "tapped in" though ;D

I don't really have anything to add other than things I've posted before.  One thing that many folks do not understand is that one of these engines in a vanagon is a VERY different experience than in a rabbit/golf/jetta.  The vanagon weighing in at 4,000lbs+ means that off-boost performance from a (relatively) puny 1.9 can be irritating.  Lag is fairly untollerable, especially at higher elevations where off-boost performance suffers more.  The vanagon trans is also not overly robust.  Often the goal with a vanagon install is decent power without lag, not lag with a big trans and neck popping bang... 

Having an appropriately sized and properly controlled VNT will always be able to simultaneously spool faster, flow better at high rpms and return better efficiency than any wastegated turbo install.  The obvious downsides are cost and labor to install and control.  It took a lot of time and effort to get my mechanical control to work properly and reliably.

A VNT17 on a 1.9 will give several pounds of boost at idle if desired and will flow considerably better than the VW T3 or K24 at high rpms.  I would not go smaller than the 17.  I have the stock ALH VNT15 on my 1.6 and it is appropriately sized.  I also have the Euro separate manifold version of the same turbo on one of my 1.9mTDIs and IMO it is slightly too small.  I have an 1852v (one of the twins from a v10 touareg) to fit to an ALH but have not gotten to that project (and probably won't for some time).  That may turn out to be an even more appropriately sized turbo for a 1.9 in a vanagon but it may also be laggier than the 17.  

I have not used the Holset so I can't comment on it's specific characteristics.  

Reply #49February 12, 2014, 07:15:55 am

Gizmoman

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Re: New WAIC replaces laminova
« Reply #49 on: February 12, 2014, 07:15:55 am »
Wouldn't mind if he "tapped in" though ;D

I don't really have anything to add other than things I've posted before.  One thing that many folks do not understand is that one of these engines in a vanagon is a VERY different experience than in a rabbit/golf/jetta.  The vanagon weighing in at 4,000lbs+ means that off-boost performance from a (relatively) puny 1.9 can be irritating.  Lag is fairly untollerable, especially at higher elevations where off-boost performance suffers more.  The vanagon trans is also not overly robust.  Often the goal with a vanagon install is decent power without lag, not lag with a big trans and neck popping bang... 

Having an appropriately sized and properly controlled VNT will always be able to simultaneously spool faster, flow better at high rpms and return better efficiency than any wastegated turbo install.  The obvious downsides are cost and labor to install and control.  It took a lot of time and effort to get my mechanical control to work properly and reliably.

A VNT17 on a 1.9 will give several pounds of boost at idle if desired and will flow considerably better than the VW T3 or K24 at high rpms.  I would not go smaller than the 17.  I have the stock ALH VNT15 on my 1.6 and it is appropriately sized.  I also have the Euro separate manifold version of the same turbo on one of my 1.9mTDIs and IMO it is slightly too small.  I have an 1852v (one of the twins from a v10 touareg) to fit to an ALH but have not gotten to that project (and probably won't for some time).  That may turn out to be an even more appropriately sized turbo for a 1.9 in a vanagon but it may also be laggier than the 17.  

I have not used the Holset so I can't comment on it's specific characteristics.  

A wise bit of info there libby, thanks for your perspective. The transmissions on these things have severe limitations as well and upgrades can get expensive very quickly (not to mention tow charges from 800 miles out).  Does anyone know if there is some way to soften the hit from a waste gated turbo? Also, VNT-17's appear to be unobtainium, any links to a high quality unit would be appreciated.
Jim W - 82 Vanagon Westy - AAZ 1.9, Mild head port, Cummins Holset HE200WE turbo, Frozen Boost WAIC, 10" Charge-pipe intake, Ball bearing IM shaft, Giles Pump, 215/70R16, AAP 5 speed Trans. 22 lbs max boost

Reply #50February 12, 2014, 07:29:33 am

theman53

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Re: New WAIC replaces laminova
« Reply #50 on: February 12, 2014, 07:29:33 am »
The bigger turbo that I have does not "hit" it is just smooth power the entire way. The only hit is the go pedal input. As smooth as you are with the go pedal is as smooth as it will be. Libby would know better as having it in your style ride, but the ALH I have has more of a "hit" than the holset in my 1.6. The vnt in my 01 goes from nothing, to a few pounds, to full boost 19psi ish at around 1,500. The holset goes from nothing, to a few lbs and no difference in power to 5lbs and feeling a little power, and it continues to grow boost as long as you are on the go pedal. If you are all out on the skinny pedal it will probably be making 18-20psi by 2,000rpm. The other holset you are getting without the ported shroud maybe faster than mine. The other thing is an 01 jetta is different than an 86 jetta and even more different than a vanagon. You may boost better since the van is heavy and you will always have a good amount of load against the engine.
 
I think the smaller k14 has you thinking that the bigger turbo will be the same just more power. The k14 spools to full boost so fast it may seem like a "hit" to you. The larger turbo with the little bit of lag to full boost I bet will be just what you are hoping for.
« Last Edit: February 12, 2014, 07:34:45 am by theman53 »

Reply #51February 12, 2014, 08:41:04 am

Alcaid

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Re: New WAIC replaces laminova
« Reply #51 on: February 12, 2014, 08:41:04 am »
A properly setup VNT turbo is much more of a tranny breaker than any wastegated turbo will ever be! My GTB2056VL hits HARD when I ask it for full boost (30psi) on my PD130. I've already stripped the inner spline once on one of the front driveshafts and it is the sturdy 02M 6-speed 4Motion setup!
'03 VW Golf PD130 4Motion Highline
'10 VW Passat 1.6TDI Highline
'83 VW Jetta 1.6TD, 11mm pump, H-beam rods, girdle, fully reworked AAZ head +++ Going Compound ;)

Reply #52February 12, 2014, 09:02:56 am

libbydiesel

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Re: New WAIC replaces laminova
« Reply #52 on: February 12, 2014, 09:02:56 am »
I agree.  I didn't word my post very well.  High torque is more damaging to the trans than the same HP at higher rpms.  At the same time, in a vanagon I care a lot about performance from 1,000-3,000 rpms and none at all about performance above 4500 rpms.  Turbo choice is definitely a balancing act.

Reply #53February 12, 2014, 09:10:34 am

bbob203

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Re: New WAIC replaces laminova
« Reply #53 on: February 12, 2014, 09:10:34 am »
There is this guy on tdi club.. Giz maybe you could convince him to let you check it out in person? http://forums.tdiclub.com/showthread.php?t=401671&highlight=vnt
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Reply #54February 12, 2014, 03:18:35 pm

RabbitJockey

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Re: New WAIC replaces laminova
« Reply #54 on: February 12, 2014, 03:18:35 pm »
I agree.  I didn't word my post very well.  High torque is more damaging to the trans than the same HP at higher rpms.  At the same time, in a vanagon I care a lot about performance from 1,000-3,000 rpms and none at all about performance above 4500 rpms.  Turbo choice is definitely a balancing act.

and u made a good point that the engines in a vanagon act quite differently, i never minded some lag in a mk1... but its fun to wind them out.
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81 Rabbit:TDI-M ported head, Frank06 cam, PD intake, hybrid T3 turbo, Renault intercooler, Syl20 11mm pump, light weight fw, and yellow California Clutch clutch kit

Reply #55February 12, 2014, 03:29:23 pm

vanbcguy

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« Reply #55 on: February 12, 2014, 03:29:23 pm »
Regarding finding a VNT -17, search for "X-Man" on TDIclub. I got my GTB1756VK from him for quite a reasonable price.

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Bryn

1994 Jetta - AHU M-TDI - Jezebel Jetta
2004 Jetta Wagon - 1.8T - Blitzen

Reply #56February 12, 2014, 06:03:40 pm

Gizmoman

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Re: New WAIC replaces laminova
« Reply #56 on: February 12, 2014, 06:03:40 pm »
A properly setup VNT turbo is much more of a tranny breaker than any wastegated turbo will ever be! My GTB2056VL hits HARD when I ask it for full boost (30psi) on my PD130. I've already stripped the inner spline once on one of the front driveshafts and it is the sturdy 02M 6-speed 4Motion setup!

Thanks Alcaid - duly noted.
I really want to move this project on towards the end and it sound like your turbo may be the ticket. I am trying not to take shortcuts but the effort required to buy a VNT-17, do all the linkage, re-do the oil drain clocking, etc, just seems to be a bit much. Libby gave me some great advice but also pointed out the pitfalls. Your comment about it hitting hard VS your wastegated turbo not so much, has me nearly convinced.
Jim W - 82 Vanagon Westy - AAZ 1.9, Mild head port, Cummins Holset HE200WE turbo, Frozen Boost WAIC, 10" Charge-pipe intake, Ball bearing IM shaft, Giles Pump, 215/70R16, AAP 5 speed Trans. 22 lbs max boost

Reply #57February 12, 2014, 06:18:01 pm

bbob203

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Re: New WAIC replaces laminova
« Reply #57 on: February 12, 2014, 06:18:01 pm »
Seems to me it's exactly what you need. Good quick spool and still enough up top to keep the air a-flowin.
92 Passat wagon M-TDi
03 Jetta wagon TDi
VE Timing tools for rent
Need a car transported a long distance? Pm me for details.

Reply #58February 13, 2014, 05:47:54 am

Gizmoman

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Re: New WAIC replaces laminova
« Reply #58 on: February 13, 2014, 05:47:54 am »
The bigger turbo that I have does not "hit" it is just smooth power the entire way. The only hit is the go pedal input. As smooth as you are with the go pedal is as smooth as it will be. Libby would know better as having it in your style ride, but the ALH I have has more of a "hit" than the holset in my 1.6. The vnt in my 01 goes from nothing, to a few pounds, to full boost 19psi ish at around 1,500. The holset goes from nothing, to a few lbs and no difference in power to 5lbs and feeling a little power, and it continues to grow boost as long as you are on the go pedal. If you are all out on the skinny pedal it will probably be making 18-20psi by 2,000rpm. The other holset you are getting without the ported shroud maybe faster than mine. The other thing is an 01 jetta is different than an 86 jetta and even more different than a vanagon. You may boost better since the van is heavy and you will always have a good amount of load against the engine.
 
I think the smaller k14 has you thinking that the bigger turbo will be the same just more power. The k14 spools to full boost so fast it may seem like a "hit" to you. The larger turbo with the little bit of lag to full boost I bet will be just what you are hoping for.

Thanks for the info theman - at what RPM does your holset begin to boost?
Jim W - 82 Vanagon Westy - AAZ 1.9, Mild head port, Cummins Holset HE200WE turbo, Frozen Boost WAIC, 10" Charge-pipe intake, Ball bearing IM shaft, Giles Pump, 215/70R16, AAP 5 speed Trans. 22 lbs max boost

Reply #59February 13, 2014, 06:04:39 am

Alcaid

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Re: New WAIC replaces laminova
« Reply #59 on: February 13, 2014, 06:04:39 am »
theman53 has a 5cm HE221W version that is sized in the middle of the HE211W and the 7cm HE221W. HE211W spools faster but flows less
'03 VW Golf PD130 4Motion Highline
'10 VW Passat 1.6TDI Highline
'83 VW Jetta 1.6TD, 11mm pump, H-beam rods, girdle, fully reworked AAZ head +++ Going Compound ;)