Author Topic: How to determine notches regarding head gasket type  (Read 20704 times)

January 02, 2014, 04:01:39 pm

monst

  • Junior

  • Offline
  • **

  • 184
How to determine notches regarding head gasket type
« on: January 02, 2014, 04:01:39 pm »
Hi,
   I was wondering how to determine.
what Head gasket I have on car.......
 referring to notches???? that is what they ask
at the parts store......
and can I do this without removing the head?
 ::)
Monst


Jetta A2 91 1.6L Naturally Asthmatic....
Bosal header 2.25" exhaust Flomaster

Reply #1January 02, 2014, 05:09:39 pm

745 turbogreasel

  • Guest
Re: How to determine notches regarding head gasket type
« Reply #1 on: January 02, 2014, 05:09:39 pm »
You can't because some tool may have previously used the wrong one.  Measure piston protrusion.

Quote
1 notch - 1.53mm thick to suit piston protrusion of .66mm to .86mm
2 notch - 1.57mm thick to suit piston protrusion of .87mm to .92mm
3 notch - 1.61mm thick to suit piston protrusion of .93mm to 1.02mm

Max 0.005" variation cylinder to cylinder
« Last Edit: January 02, 2014, 05:22:25 pm by 745 turbogreasel »

Reply #2January 02, 2014, 05:29:51 pm

Wayland

  • Veteran

  • Offline
  • ***

  • 364
Re: How to determine notches regarding head gasket type
« Reply #2 on: January 02, 2014, 05:29:51 pm »
Yes, it's very common for mechanics to just install a three notch to save a few minutes measuring.
84 Grumman Olsen Kubvan
93 Dodge CTD Truck

Reply #3January 03, 2014, 10:34:36 pm

libbydiesel

  • Global Moderator
  • Veteran

  • Offline
  • *****

  • 3399
Re: How to determine notches regarding head gasket type
« Reply #3 on: January 03, 2014, 10:34:36 pm »
Make sure to clean all the carbon off the piston crowns before taking a measurement.  I've measured before and after cleaning and the measurement changed from 3-notch to 1-notch.

Reply #4January 04, 2014, 10:35:32 pm

monst

  • Junior

  • Offline
  • **

  • 184
Re: How to determine notches regarding head gasket type
« Reply #4 on: January 04, 2014, 10:35:32 pm »
So...
I don't think I need to measure protrusion...
I have owned this car for ever....
But, Please...
if you don't mind for future reference....
How do I measure piston protrusion.....

THanks, Monst
Jetta A2 91 1.6L Naturally Asthmatic....
Bosal header 2.25" exhaust Flomaster

Reply #5January 04, 2014, 10:50:58 pm

TylerDurden

  • Veteran

  • Offline
  • ***

  • 1502
  • Personal Text
    I have a VW problem.
Re: How to determine notches regarding head gasket type
« Reply #5 on: January 04, 2014, 10:50:58 pm »
Piece of cake... I'd order a Robert Bentley service manual.

Then I'd get a dial indicator and a surface mount:

Reply #6January 04, 2014, 11:46:42 pm

8v-of-fury!

  • Guest
Re: How to determine notches regarding head gasket type
« Reply #6 on: January 04, 2014, 11:46:42 pm »
So...
I don't think I need to measure protrusion...
I have owned this car for ever....

You are right. Unless there is reason to suspect it for being incorrect (lazy mechanic, or whatever).. replace it with what is there already.


Reply #7January 05, 2014, 05:14:19 pm

745 turbogreasel

  • Guest
Re: How to determine notches regarding head gasket type
« Reply #7 on: January 05, 2014, 05:14:19 pm »
Piece of cake... I'd order a Robert Bentley service manual.

Then I'd get a dial indicator and a surface mount:

but measure inline with the wrist pin.
Unless there is reason to suspect it for being incorrect (lazy mechanic, or whatever).. replace it with what is there already.
Or if the car was  consuming significant water, had a timing belt crash, or anything else that might bend a rod.
« Last Edit: January 05, 2014, 05:16:16 pm by 745 turbogreasel »

Reply #8January 05, 2014, 07:15:25 pm

TylerDurden

  • Veteran

  • Offline
  • ***

  • 1502
  • Personal Text
    I have a VW problem.
Re: How to determine notches regarding head gasket type
« Reply #8 on: January 05, 2014, 07:15:25 pm »
You are right. Unless there is reason to suspect it for being incorrect (lazy mechanic, or whatever).. replace it with what is there already.




trust no one







Reply #9January 05, 2014, 10:42:20 pm

745 turbogreasel

  • Guest
Re: How to determine notches regarding head gasket type
« Reply #9 on: January 05, 2014, 10:42:20 pm »
I have personally seen one wrong from VWOA $6500 replacement engine.  According to the owner, it runs better than ever with the new  correct gasket, but I put new nozzles at the same time.
We got every receipt from new, so we can be pretty sure it was them.

Reply #10January 06, 2014, 10:48:27 pm

monst

  • Junior

  • Offline
  • **

  • 184
Re: How to determine notches regarding head gasket type
« Reply #10 on: January 06, 2014, 10:48:27 pm »
Interesting...
   So what do the (does the)
equipment cost and what is needed...

 Just to know.......
Jetta A2 91 1.6L Naturally Asthmatic....
Bosal header 2.25" exhaust Flomaster

Reply #11January 07, 2014, 02:26:40 am

745 turbogreasel

  • Guest
Re: How to determine notches regarding head gasket type
« Reply #11 on: January 07, 2014, 02:26:40 am »
A feeler gauge, a straight edge, a discerning eye, and  300 scrubbie pads, gotta be clean.

Reply #12January 07, 2014, 12:36:25 pm

vanbcguy

  • Administrator
  • Veteran

  • Offline
  • *****

  • 2825
  • Personal Text
    Vancouver, BC
Re: How to determine notches regarding head gasket type
« Reply #12 on: January 07, 2014, 12:36:25 pm »
Yup, measure, measure, measure again, measure a 4th time...

The best practice is to measure both sides of each piston and then find the average of the entire set of measurements.  There shouldn't be any "outliers" with drastically different results, if there are then that is an indication of a more serious engine problem such as bent rods.
Bryn

1994 Jetta - AHU M-TDI - Jezebel Jetta
2004 Jetta Wagon - 1.8T - Blitzen

Reply #13January 07, 2014, 10:39:16 pm

monst

  • Junior

  • Offline
  • **

  • 184
Re: How to determine notches regarding head gasket type
« Reply #13 on: January 07, 2014, 10:39:16 pm »
The Gasket?
Does it only go on one way
or is it symmetrical that it
could flip and go on left to right
or right to left.......
   The reason I mention this is because
mine(the notches) sit to the left of the center port
where as in the picture(jeremies) sits to the left

    Any takers on this question????? :P :-[
Jetta A2 91 1.6L Naturally Asthmatic....
Bosal header 2.25" exhaust Flomaster

Reply #14January 07, 2014, 11:18:13 pm

theman53

  • Global Moderator
  • Veteran

  • Offline
  • ****

  • 7834
  • Personal Text
    Holmes County Ohio - North Central Ohio
Re: How to determine notches regarding head gasket type
« Reply #14 on: January 07, 2014, 11:18:13 pm »
It only goes on one way. the oil port between #3 and #4 is the key part to that. It is in the gasket and the front head bolt goes through it right there. The new gasket will say "top" or "oben" on the side that goes up.