Author Topic: Starter and flywheel turn, but nothing else.  (Read 14848 times)

Reply #30March 18, 2013, 07:24:12 pm

8v-of-fury

  • Guest
Re: Starter and flywheel turn, but nothing else.
« Reply #30 on: March 18, 2013, 07:24:12 pm »
as the road flair i store beside my spare 2 gal of fuel just somehow lit its self..

Damn, you got good coverage.. lol

Reply #31March 18, 2013, 07:44:36 pm

CRSMP5

  • Guest
Re: Starter and flywheel turn, but nothing else.
« Reply #31 on: March 18, 2013, 07:44:36 pm »
its a vanagon... for me to own one id have to be given a few trillion with it.. so to burn it would be a way to get paid off so i could keep the trillions of dollars and not have one in my way.. as you see i dislike them.. but sadly ive seen too many owners of vanagons not torque the crank bolt properly due to exhaust system.. then some idiot turns the crank bolt ccw and it somehow cracks loose doing what issue he now has... old dasher/quantium/4000 same things happen too.. 

unless you do th 31/4 turn via locking the crank by flywheel/main bolts w/chain or lock.. no way installed you can.. and no way to fit a air tool to it to try to tighten either.. so honestly common issue..

my guess is guy who worked on it screwed up.. left something on crank bolt.. hit key.. loosened it with a thud.. did not know better and he is now screwed..

but that flair and few gal of fuel = bon fire worth roasting weenies on.. at least h egot something for his aggrivation..

Reply #32March 19, 2013, 02:06:04 pm

libbydiesel

  • Global Moderator
  • Veteran

  • Offline
  • ****

  • 3399
Re: Starter and flywheel turn, but nothing else.
« Reply #32 on: March 19, 2013, 02:06:04 pm »
Vanagons are the best vehicle VW ever made.

There is no difficulty properly tightening the crank bolt on any of the VWs including Vanagons or Quantums if you have decent tools.  I've done plenty of crank bolts on vanagons with turbo-diesels installed and haven't had any issues.  Using air tools to tighten any of the VW crank bolts is just wrong.    

Reply #33May 21, 2013, 07:04:51 pm

shwak23

  • Veteran

  • Offline
  • ***

  • 417
  • Personal Text
    1990 VW Golf TD. Engine Code CY
    • Blackdog Junkyard
Re: Re: Re: Starter and flywheel turn, but nothing else.
« Reply #33 on: May 21, 2013, 07:04:51 pm »
sadly i said that last page... but ignored i am..


Sometimes it is hard to understand what the hell you are saying when you speak like James Joyce and Yoda rolled into one. 8):P:D;D

Sent from Outer Space!

Reply #34May 30, 2013, 05:27:51 pm

R.O.R-2.0

  • Veteran

  • Offline
  • ***

  • 7335
  • Personal Text
    Pacific Northwest - Oregon - USA
Re: Starter and flywheel turn, but nothing else.
« Reply #34 on: May 30, 2013, 05:27:51 pm »
Vanagons are the best vehicle VW ever made.

There is no difficulty properly tightening the crank bolt on any of the VWs including Vanagons or Quantums if you have decent tools.  I've done plenty of crank bolts on vanagons with turbo-diesels installed and haven't had any issues.  Using air tools to tighten any of the VW crank bolts is just wrong.    

what about the quantum 5 cyl? and all the audi's equipped with the 5? the crank bolt calls for 495 ft lbs..
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #35May 30, 2013, 05:44:52 pm

745 turbogreasel

  • Guest
Re: Starter and flywheel turn, but nothing else.
« Reply #35 on: May 30, 2013, 05:44:52 pm »
#250 on a 2' bar does the trick.

Reply #36May 30, 2013, 08:26:30 pm

wolf_walker

  • Veteran

  • Offline
  • ***

  • 1205
Re: Starter and flywheel turn, but nothing else.
« Reply #36 on: May 30, 2013, 08:26:30 pm »
Vanagons are the best vehicle VW ever made.

There is no difficulty properly tightening the crank bolt on any of the VWs including Vanagons or Quantums if you have decent tools.  I've done plenty of crank bolts on vanagons with turbo-diesels installed and haven't had any issues.  Using air tools to tighten any of the VW crank bolts is just wrong.    

what about the quantum 5 cyl? and all the audi's equipped with the 5? the crank bolt calls for 495 ft lbs..

Anything on a small car requiring that much torque makes me suspicious. 
Many things we do naturally become difficult only when we try to make them intellectual subjects. It is possible to know so much about a subject that you become ignorant.
Mentat Text Two

Reply #37May 30, 2013, 10:45:31 pm

R.O.R-2.0

  • Veteran

  • Offline
  • ***

  • 7335
  • Personal Text
    Pacific Northwest - Oregon - USA
Re: Starter and flywheel turn, but nothing else.
« Reply #37 on: May 30, 2013, 10:45:31 pm »
#250 on a 2' bar does the trick.

so, basically, stand on the end of my 2ft breaker bar? lol..
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #38May 31, 2013, 03:08:49 am

745 turbogreasel

  • Guest
Re: Starter and flywheel turn, but nothing else.
« Reply #38 on: May 31, 2013, 03:08:49 am »
Math to calculate  foot pounds isn't  rocket surgery.
Why would the torque make you suspicious?  Unlike the regular VW, 5&6 cyls crank sprockets never fail unless  not tight.

Reply #39May 31, 2013, 10:17:23 am

wolf_walker

  • Veteran

  • Offline
  • ***

  • 1205
Re: Starter and flywheel turn, but nothing else.
« Reply #39 on: May 31, 2013, 10:17:23 am »
When a normal thing, like a crank bolt, is suddenly out of the ordinary by needing 2x the torque every other one does, that's suspicious. 
I'm sure there's a reason, but is it a piece of brilliance or is it covering up a deficiency?  I've learned a lot in life by questioning things
that seem odd.

The 617 Merc has a 27mm@250ft/lbs and they aren't problematic, how big is the one on the Audi 5cyl?

I'm yet to see a 1.6 VW one fail either that was not left loose, I keep hearing they do and understand the AAZ had a prob
with the serp belt.  Which is the same as saying I've never seen one fail in person, since mine are never loose.



Many things we do naturally become difficult only when we try to make them intellectual subjects. It is possible to know so much about a subject that you become ignorant.
Mentat Text Two

Reply #40June 03, 2013, 06:30:58 pm

R.O.R-2.0

  • Veteran

  • Offline
  • ***

  • 7335
  • Personal Text
    Pacific Northwest - Oregon - USA
Re: Starter and flywheel turn, but nothing else.
« Reply #40 on: June 03, 2013, 06:30:58 pm »
When a normal thing, like a crank bolt, is suddenly out of the ordinary by needing 2x the torque every other one does, that's suspicious. 
I'm sure there's a reason, but is it a piece of brilliance or is it covering up a deficiency?  I've learned a lot in life by questioning things
that seem odd.

The 617 Merc has a 27mm@250ft/lbs and they aren't problematic, how big is the one on the Audi 5cyl?

I'm yet to see a 1.6 VW one fail either that was not left loose, I keep hearing they do and understand the AAZ had a prob
with the serp belt.  Which is the same as saying I've never seen one fail in person, since mine are never loose.





the 617 takes a BIGGER crank bolt, with ALOT less torque..

the reason the audi bolt freaks me out, is i have never worked on an engine that needs ~500 ft lbs of torque on the friggen crank bolt..

250 ft lbs should be enough to keep pretty much any balancer bolted to any automotive engine...
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #41June 03, 2013, 07:02:01 pm

wolf_walker

  • Veteran

  • Offline
  • ***

  • 1205
Re: Re: Starter and flywheel turn, but nothing else.
« Reply #41 on: June 03, 2013, 07:02:01 pm »
Me neither on the high torque.
There is a lot more to that stuff than meets the eye though.


Sent from my SCH-I535 using Tapatalk 2
Many things we do naturally become difficult only when we try to make them intellectual subjects. It is possible to know so much about a subject that you become ignorant.
Mentat Text Two

Reply #42June 03, 2013, 08:53:48 pm

745 turbogreasel

  • Guest
Re: Starter and flywheel turn, but nothing else.
« Reply #42 on: June 03, 2013, 08:53:48 pm »
They are 27MM, and  you have to read carefully that NM-Ft/LB translation can be a bear;
Quote
Install vibration damper central bolt.
Vehicles with long center bolt (110 mm) :

Insert counter-hold tool 3419 and tighten crankshaft vibration damper/crankshaft toothed belt sprocket center bolt.
160 Nm (118 ft lb) plus 180°(1/2 turn additional) the additional 1/2 turn can be completed in several stages.


Vehicles with short central bolt (65 mm) :


Coat threads and bolt head contact surface of central bolt with AMV 188001 02.


Insert counterhold 3419 and secure vibration damper/crankshaft sprocket.
Tightening torque: 460 Nm (340 ft lb) .

But if you aren't big enough to tighten that, you use Audi 2079 to reduce measured torque to 250 ft/lb


My truck has a  much stronger keyway and pressed on timing gears, but still uses 4 smaller bolts at 92 ft/lb .ea for similar clamp force and bolt  stretch.
« Last Edit: June 03, 2013, 09:08:57 pm by 745 turbogreasel »

Reply #43June 03, 2013, 10:04:18 pm

wolf_walker

  • Veteran

  • Offline
  • ***

  • 1205
Re: Re: Starter and flywheel turn, but nothing else.
« Reply #43 on: June 03, 2013, 10:04:18 pm »
That's a bit more reasonable.

Sent from my SCH-I535 using Tapatalk 2
Many things we do naturally become difficult only when we try to make them intellectual subjects. It is possible to know so much about a subject that you become ignorant.
Mentat Text Two

Reply #44June 12, 2013, 04:30:29 pm

R.O.R-2.0

  • Veteran

  • Offline
  • ***

  • 7335
  • Personal Text
    Pacific Northwest - Oregon - USA
Re: Starter and flywheel turn, but nothing else.
« Reply #44 on: June 12, 2013, 04:30:29 pm »
yes, 340 ft lbs seems alot less astronomical, albeit a bit high still...

i could live with 340 ft lbs, i can actually achieve that without a half-mile long cheater pipe!

honestly, my biggest worry, was if a single rod could handle that kinda torque..

i fill up #1 cylinder w/ soft rope (with both valves closed) to hold the crank from turning..
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.