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Author Topic: Rods and Injector Questions  (Read 6507 times)

Reply #15October 30, 2012, 07:52:51 pm

Hoble

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Re: Rods and Injector Questions
« Reply #15 on: October 30, 2012, 07:52:51 pm »
I'll talk to Giles and see what he says. And I really don't want to spend 570$ on new pistons and another 600 on new 1.9 head. I'm going to upgrade rods so stop telling me not too. I've seen them bend and I don't want to have to deal with it. It cost me less to do it know then when I'm at a track 200 km away and have to drive home.

These rods are good for high hp and power. Bad for low end torque. I will have a lot of low end torque.

Reply #16October 30, 2012, 08:23:13 pm

R.O.R-2.0

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Re: Rods and Injector Questions
« Reply #16 on: October 30, 2012, 08:23:13 pm »
I'll talk to Giles and see what he says. And I really don't want to spend 570$ on new pistons and another 600 on new 1.9 head. I'm going to upgrade rods so stop telling me not too. I've seen them bend and I don't want to have to deal with it. It cost me less to do it know then when I'm at a track 200 km away and have to drive home.

These rods are good for high hp and power. Bad for low end torque. I will have a lot of low end torque.

how are you going to achieve that? compounds? big VNT? Nitrous?
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #17October 30, 2012, 09:13:31 pm

Hoble

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Re: Rods and Injector Questions
« Reply #17 on: October 30, 2012, 09:13:31 pm »
These rods are good for high hp and power. Bad for low end torque. I will have a lot of low end torque.

how are you going to achieve that? compounds? big VNT? Nitrous?

Compounds. K03 and a t3 with 50 trim and .48 ar. Water meth, water/air IC, cam, the whole 9 yards. im not skimping on anything

down the road i might do nitrous and propane injection but Ive heard your way more likely to blow your motor on propane. Also might go with a third bigger turbo down the road if i can figure out how to keep the head bolted down or convince my cnc friends at work to make me a steel head

Reply #18October 31, 2012, 07:24:17 am

TurboJ

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Re: Rods and Injector Questions
« Reply #18 on: October 31, 2012, 07:24:17 am »
What T3 specifically are you planning to use?
A regular, old school Garrett product will not get you in the 200-hp range reliably.
It is possible, but those engines tend not to run very long..
Maybe consider a well-flowing modern turbo instead?

Just my 2p...
---------------------------------------
Jetta II 1.6 TD 'Project 200'

Reply #19October 31, 2012, 08:14:32 am

Alcaid

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Re: Rods and Injector Questions
« Reply #19 on: October 31, 2012, 08:14:32 am »
...im not skimping on anything...

You are skimping on the turbochargers! Put in something useful instead of those stoneage turbos ;)
'03 VW Golf PD130 4Motion Highline
'10 VW Passat 1.6TDI Highline
'83 VW Jetta 1.6TD, 11mm pump, H-beam rods, girdle, fully reworked AAZ head +++ Going Compound ;)

Reply #20October 31, 2012, 09:05:10 am

Hoble

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Re: Rods and Injector Questions
« Reply #20 on: October 31, 2012, 09:05:10 am »
...im not skimping on anything...

You are skimping on the turbochargers! Put in something useful instead of those stoneage turbos ;)

It's a brand new airesearch turbo. The t3 isn't a t3 ether, It's bigger. Old t3 is about a 35 or 40 trim and not sure ar but lower than .48. Mine is a 50 trim with a .48. It's what people use to make 250 hp out of these motors. Problem is getting them to spool. That's why I have the k03 there. And it's rebuilt.

Reply #21October 31, 2012, 09:29:13 am

Alcaid

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Re: Rods and Injector Questions
« Reply #21 on: October 31, 2012, 09:29:13 am »
T3 50 trim producing 250hp on an IDI? BS!

27lbs/min (at best!) won't get you anywhere near 250hp...
'03 VW Golf PD130 4Motion Highline
'10 VW Passat 1.6TDI Highline
'83 VW Jetta 1.6TD, 11mm pump, H-beam rods, girdle, fully reworked AAZ head +++ Going Compound ;)

Reply #22October 31, 2012, 11:21:34 am

Hoble

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Re: Rods and Injector Questions
« Reply #22 on: October 31, 2012, 11:21:34 am »
Well we will find out how it's works when I'm done.

And prove me wrong. Don't just tell me.

Reply #23October 31, 2012, 11:44:51 am

RabbitJockey

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Re: Rods and Injector Questions
« Reply #23 on: October 31, 2012, 11:44:51 am »
on paper it is good for 250hp at the crank, in practice is another story, i think the possibility of breaking 200whp with it would be safe to assume for now tho, but 250 will take quite a bit more than 30psi.  But certainly the scandinavians of the forum know far more of what actually works and what doesn't.  I don't think i would put a ko3 from a tdi on any performance oriented engine.
01 Jetta TDI 100% stock daily
81 Rabbit:TDI-M ported head, Frank06 cam, PD intake, hybrid T3 turbo, Renault intercooler, Syl20 11mm pump, light weight fw, and yellow California Clutch clutch kit

Reply #24October 31, 2012, 12:32:47 pm

R.O.R-2.0

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Re: Rods and Injector Questions
« Reply #24 on: October 31, 2012, 12:32:47 pm »
you are gonna need a seriously big external wastegate to bypass that K03 at high RPM..
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #25October 31, 2012, 12:59:50 pm

justiz00

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Re: Rods and Injector Questions
« Reply #25 on: October 31, 2012, 12:59:50 pm »
The pen and paper for my similar build was 250 crank hp, 34 lb/min at a 3.2 p/r. Boost was in the 30's. Not many turbos out there in that range. I don't know how it would work in a sequential setup(bypassing small one after spooling). Would the smaller turbo move the surge line to the left on the compressor map?

Garrett GTX2863 abd GTX3076, both are in the 73-74% range of the map as a single (on paper).

Reply #26October 31, 2012, 02:36:05 pm

Alcaid

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Re: Rods and Injector Questions
« Reply #26 on: October 31, 2012, 02:36:05 pm »
Maybe 27lbs/min would give you 250 real bhp on a petrol engine but less on a TDI and even less than that on an IDI. I'll give you a couple hints: BSFC, AFR and VE. Read up, compare the different engines and consider what you learn to be the proof that you are making WILD claims.
'03 VW Golf PD130 4Motion Highline
'10 VW Passat 1.6TDI Highline
'83 VW Jetta 1.6TD, 11mm pump, H-beam rods, girdle, fully reworked AAZ head +++ Going Compound ;)

Reply #27October 31, 2012, 05:41:20 pm

Hoble

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Re: Rods and Injector Questions
« Reply #27 on: October 31, 2012, 05:41:20 pm »
Lost me at compressor mapping...

The k03 is still up in the air. If I can find another turbo a little bigger then I will grab that instead. Like I have said before, this is my first true top to bottom build and I am expecting to go down a few wrong roads. If I have to changes things then I will. But as I am now I am basing things off of research I've done, what people have told me and sheer guessing.

Reply #28October 31, 2012, 09:40:10 pm

bugnut

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Re: Rods and Injector Questions
« Reply #28 on: October 31, 2012, 09:40:10 pm »
if your still looking for rods look at Pauter. They got some good stuff. That is what I am running in my Franken Engine. I bent the stock rods. 3 out of 4 were bent. So far with these not a problem.
1980 Rabbit  1.9/1.6 franko engine.  compound built in the works

Reply #29October 31, 2012, 09:51:54 pm

Hoble

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Re: Rods and Injector Questions
« Reply #29 on: October 31, 2012, 09:51:54 pm »
if your still looking for rods look at Pauter. They got some good stuff. That is what I am running in my Franken Engine. I bent the stock rods. 3 out of 4 were bent. So far with these not a problem.

yea i actually was just checking out that site today and sent off an email. how where they quality wise?

 

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