Author Topic: My 1.6 project,,  (Read 10729 times)

Reply #45October 15, 2012, 09:52:07 pm

theman53

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Re: My 1.6 project,,
« Reply #45 on: October 15, 2012, 09:52:07 pm »
Yes it is possible to put a 1.9 head on a mech engine.

Many have said that the 1.9 ports flow better, but I have yet to see a flowbench of a 1.6 head with the 1.9 valves in it and a 1.9 flowbench with its appropriate valves. IMHO the 1.6 should flow just as well as the 1.9 with the bigger valves. . . To answer your question there is room on the seats for the 1.9 valves on the intake and exhaust as long as nothing is hurt to begin with.

If you are going to bore it, which if I were you I would, I would just add the squirters in you block at that time. It is just a bit of machine work and 4 squirters.

Reply #46October 16, 2012, 12:11:15 pm

TUFFY

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Re: My 1.6 project,,
« Reply #46 on: October 16, 2012, 12:11:15 pm »
The engine I am putting together came out of a 83 pickup but I think its a replacment engine from a sticker on the side of the block, also the block is black.

 To me it looks like it is set up for sqiurters because there are plugs in threaded holes where they would go. I can try and take a good picture of it and post it.

Where can I get the squirters? Also would I need the bigger oil pump with them?

Reply #47October 19, 2012, 03:28:20 am

TUFFY

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Re: My 1.6 project,,
« Reply #47 on: October 19, 2012, 03:28:20 am »
Hello, I got a Holset H1C turbo from a 94 Cummins 4BTA 3.9L for free, Its in great shape and was wondering if it would work on a 1.6 VW?

 But after some searching I found out it has a 16cm2 turbine housing. Is that way to big to spool on a tractor like I am building?

Reply #48October 19, 2012, 08:31:25 am

TurboJ

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Re: My 1.6 project,,
« Reply #48 on: October 19, 2012, 08:31:25 am »
Please tell the wheel sizes and A/R of that turbo. That it came originally on a 3.9 liter engine sounds about right for a tuned 1.6.
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Jetta II 1.6 TD 'Project 200'

Reply #49October 19, 2012, 10:32:48 am

RabbitJockey

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Re: My 1.6 project,,
« Reply #49 on: October 19, 2012, 10:32:48 am »
H1c is a big turbo I don't think it ever came on a 4b but I could be wrong, it was more common on the earlier 6bt cummins found in dodge pick up trucks, it is basically the same as an hx35 just a bit older.  I don't see it working well on a 1.6 even in compound, but I'd love to be wrong since They are cheap and plentiful
01 Jetta TDI 100% stock daily
81 Rabbit:TDI-M ported head, Frank06 cam, PD intake, hybrid T3 turbo, Renault intercooler, Syl20 11mm pump, light weight fw, and yellow California Clutch clutch kit

Reply #50October 19, 2012, 09:05:41 pm

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Re: My 1.6 project,,
« Reply #50 on: October 19, 2012, 09:05:41 pm »
Compressor wheel is about 43.5mm x 73mm with 7 blades. Turbine is about 60mm x 70mm. Turbo assy# is 3522900 serial# is H 284170. I have no idea on the AR number. They don't list it that way. It is off a 3.9 cummins I know that for sure. I can't read numbers on turbine housing anymore but looking up assy# says its a 3521927 turbine housing and is 16cm2.

Reply #51October 19, 2012, 09:34:33 pm

RabbitJockey

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Re: My 1.6 project,,
« Reply #51 on: October 19, 2012, 09:34:33 pm »
Maybe an hx30 then
01 Jetta TDI 100% stock daily
81 Rabbit:TDI-M ported head, Frank06 cam, PD intake, hybrid T3 turbo, Renault intercooler, Syl20 11mm pump, light weight fw, and yellow California Clutch clutch kit

Reply #52October 19, 2012, 09:38:18 pm

RabbitJockey

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Re: My 1.6 project,,
« Reply #52 on: October 19, 2012, 09:38:18 pm »
43.5mm is a good inducer size
01 Jetta TDI 100% stock daily
81 Rabbit:TDI-M ported head, Frank06 cam, PD intake, hybrid T3 turbo, Renault intercooler, Syl20 11mm pump, light weight fw, and yellow California Clutch clutch kit

Reply #53October 20, 2012, 04:04:41 am

TurboJ

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Re: My 1.6 project,,
« Reply #53 on: October 20, 2012, 04:04:41 am »
That compressor wheel is good as Trevbor said, should flow to about 200-250 hp.

That turbine wheel is huge. You will have spooling problems no matter what you do, other than feeding
it nitrous or running a compound setup.

Maybe you can get another turbine housing and wheel for it?

What is your power goal again? Fit that turbo with a ~ 50 - 52 mm exhaust exducer housing and wheel and you should have a good turbo for ~200-250 hp.
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Jetta II 1.6 TD 'Project 200'

Reply #54October 20, 2012, 10:21:20 am

TUFFY

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Re: My 1.6 project,,
« Reply #54 on: October 20, 2012, 10:21:20 am »
Power goal is as much as I can get without spending tons of money lol.

Reply #55October 20, 2012, 10:36:01 am

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Re: My 1.6 project,,
« Reply #55 on: October 20, 2012, 10:36:01 am »
I am not set on using this turbo. Unless it might work on a compound setup as the second turbo?

Reply #56October 20, 2012, 10:55:38 am

RabbitJockey

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Re: My 1.6 project,,
« Reply #56 on: October 20, 2012, 10:55:38 am »
Are u sure that's the turbine wheel size?  seems absolutely huge for the compressor.  Same with that housing size
01 Jetta TDI 100% stock daily
81 Rabbit:TDI-M ported head, Frank06 cam, PD intake, hybrid T3 turbo, Renault intercooler, Syl20 11mm pump, light weight fw, and yellow California Clutch clutch kit

Reply #57October 20, 2012, 11:18:25 am

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Re: My 1.6 project,,
« Reply #57 on: October 20, 2012, 11:18:25 am »
I measured it with housings off and digital calipers.

I still want to find a T3 turbo to make a T3/T4 turbo. I found one for $200 but don't know what turbine housing is on it. Its from a small Allis Chalmers 4 cylinder, also don't know what shape it is really in. I want to get back there and check it out closer.

I have 3 TO4 turbos for compressor side but two of them are to big for our rules. can't be bigger than 2 inch at face of wheel.

I assume those cheap T3/T4 turbos on ebay are basically junk? Can they work if rebuilt with good bearings and thrust?

Reply #58October 20, 2012, 03:01:55 pm

R.O.R-2.0

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Re: My 1.6 project,,
« Reply #58 on: October 20, 2012, 03:01:55 pm »
I measured it with housings off and digital calipers.

I still want to find a T3 turbo to make a T3/T4 turbo. I found one for $200 but don't know what turbine housing is on it. Its from a small Allis Chalmers 4 cylinder, also don't know what shape it is really in. I want to get back there and check it out closer.

I have 3 TO4 turbos for compressor side but two of them are to big for our rules. can't be bigger than 2 inch at face of wheel.

I assume those cheap T3/T4 turbos on ebay are basically junk? Can they work if rebuilt with good bearings and thrust?

yes, they can be made to work if you rebuild them with garrett parts..

they still have casting flaws in the turbine wheel and shafts tho, so beware..

if it were me, i wouldnt use more than just the turbo housings off an ebay turbo.. seen too many horror stories from those..

92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #59October 22, 2012, 03:00:11 pm

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Re: My 1.6 project,,
« Reply #59 on: October 22, 2012, 03:00:11 pm »
That is what I figured. Like anything else you get what you pay for I guess.

 

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