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Author Topic: AAZ Pump - Do I Connect Constant 12v to the Extra Timing Solenoid?  (Read 21536 times)

Reply #15August 27, 2012, 05:56:18 pm

libbydiesel

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Re: AAZ Pump - Do I Connect Constant 12v to the Extra Timing Solenoid?
« Reply #15 on: August 27, 2012, 05:56:18 pm »
Burn's picture is what I am referring to.

Reply #16August 27, 2012, 06:05:20 pm

danster

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Re: AAZ Pump - Do I Connect Constant 12v to the Extra Timing Solenoid?
« Reply #16 on: August 27, 2012, 06:05:20 pm »
Burn's picture is what I am referring to.

Ahh, ok, but that still leaves the question on what to do with the connection I mention if someone's pump has it. It certainly appears on late AAZ and early E-TDI pumps over here in Europe, and is controlled by some electrical boxes on the AAZ. It certainly sounds like it has an effect on the advance when one supplies 12volts to it. Definite change in engine tone and noise.
I wondered if it was some kind of temperature controlled gadget to restrict the engine during the warm up period and stop head cracking etc. Either that or it was energised on the overun to limit emissions.

Reply #17August 27, 2012, 07:51:10 pm

libbydiesel

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Re: AAZ Pump - Do I Connect Constant 12v to the Extra Timing Solenoid?
« Reply #17 on: August 27, 2012, 07:51:10 pm »
I imagine that version has computer controlled timing.  Is there a pintle lift sensor on any of the injectors?  Any crank position sensor on the engine?

Reply #18August 28, 2012, 08:21:15 am

bbob203

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Re: AAZ Pump - Do I Connect Constant 12v to the Extra Timing Solenoid?
« Reply #18 on: August 28, 2012, 08:21:15 am »
i have one of these on a pump on my n/a car and i dont even have it hooked up.
92 Passat wagon M-TDi
03 Jetta wagon TDi
VE Timing tools for rent
Need a car transported a long distance? Pm me for details.

Reply #19August 28, 2012, 08:33:39 am

danster

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Re: AAZ Pump - Do I Connect Constant 12v to the Extra Timing Solenoid?
« Reply #19 on: August 28, 2012, 08:33:39 am »
I imagine that version has computer controlled timing.  Is there a pintle lift sensor on any of the injectors?  Any crank position sensor on the engine?

There was no injector lift sensor or a crank position sensor on the AAZ engine. However there was a small sensor in the pump head fitted where one would insert the pump timing tool.

i have one of these on a pump on my n/a car and i dont even have it hooked up.

That sounds like a perfect opportunity to try connecting it and checking if there is a difference. As I mentioned previously, I noticed a distinct change at tickover, but no great difference whilst driving the car.
I actually have an old E-TDI pump here I that I used the pump head and cam plate out of so could get round to pulling the part off and getting some pics taken of it. It looks like it will engage with the advance piston judging by the location and shape of the pump casing around the area it is fitted.

Reply #20August 29, 2012, 09:39:05 pm

Syncroincity

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Re: AAZ Pump - Do I Connect Constant 12v to the Extra Timing Solenoid?
« Reply #20 on: August 29, 2012, 09:39:05 pm »
Good info from all... I was amazed how loud/clattering the pump was at idle, I'll check next week with the solenoid powered to see if it makes a difference.  :D
JC McCavitt
'86 Syncro GL Camper AAZ
'98 Jetta Wolfie
'04 Passat Variant GLS 4Mo 5MT

Reply #21August 30, 2012, 01:44:24 pm

danster

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Re: AAZ Pump - Do I Connect Constant 12v to the Extra Timing Solenoid?
« Reply #21 on: August 30, 2012, 01:44:24 pm »
OK, so I got a chance to investigate the 1Z TDI pump today.

Here is the part in question. It clicks like a solenoid when given 12volts.


This is what it looks like when removed. There is a fine gauze / filter in that small green part with the square sections. It has a very small orifice on the end that you can just make out.


This is the pump casing with it removed. You can just make out drillings at 3 oclock on the outer, and 10 oclock on the inner. Basically flow must come from the outer hole and flow through the gauze / filter and out of the small orifice. It seems to control flow from one side of the advance piston to the other.
I was unable to check if it was open or closed with 12volts supplied.


Any thoughts on this?





Reply #22August 30, 2012, 02:48:45 pm

8v-of-fury

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Re: AAZ Pump - Do I Connect Constant 12v to the Extra Timing Solenoid?
« Reply #22 on: August 30, 2012, 02:48:45 pm »
Electrofy it with it removed. Keep your finger over it, it may ahoot out and be gone forever if you don't ;).

Reply #23September 02, 2012, 01:28:34 pm

mtrans

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Re: AAZ Pump - Do I Connect Constant 12v to the Extra Timing Solenoid?
« Reply #23 on: September 02, 2012, 01:28:34 pm »
I like to show you in this way:


that MS bolt is some presure regulator thing so if I block right side with MS bolt I`ll have manual control of advance,I`ll keep that presure regulator with tube from page 1 because it " HAS " to be with this setup
or 
I thinking of using just plate on which I put 1/4" manual ball valve,and again on presure regulator with tube from page 1,so I can "ADJUST" inside of car in my drive time,maybe I`ll put some restriction after valve?
Your comment please,is this will work?
 
I`ll improve my English

Reply #24September 06, 2012, 02:37:06 pm

mtrans

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Re: AAZ Pump - Do I Connect Constant 12v to the Extra Timing Solenoid?
« Reply #24 on: September 06, 2012, 02:37:06 pm »
Come on boys,anybody?
I`ll improve my English

Reply #25September 07, 2012, 11:25:35 pm

745 turbogreasel

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Re: AAZ Pump - Do I Connect Constant 12v to the Extra Timing Solenoid?
« Reply #25 on: September 07, 2012, 11:25:35 pm »
Good info from all... I was amazed how loud/clattering the pump was at idle, I'll check next week with the solenoid powered to see if it makes a difference.  :D
My car has this device


It is connected to the altitude compensating switch, and receives 12V when the key is on unless you are over 6000ft above sea level.
when the connector falls off, the pump is clattery like cold start advance at all RPM.
Also, behind the solenoid is a spring, and a bunch of tiny shim washers that want to fly everywhere.

Reply #26September 08, 2012, 03:51:51 pm

mtrans

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Re: AAZ Pump - Do I Connect Constant 12v to the Extra Timing Solenoid?
« Reply #26 on: September 08, 2012, 03:51:51 pm »
Thx for replay,what abot "I thinking of using just plate on which I put 1/4" manual ball valve,and again on presure regulator with tube from page 1,so I can "ADJUST" inside of car in my drive time,maybe I`ll put some restriction after valve?Your comment please,is this will work?"
I`ll improve my English

Reply #27September 10, 2012, 03:41:42 am

gldgti

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Re: AAZ Pump - Do I Connect Constant 12v to the Extra Timing Solenoid?
« Reply #27 on: September 10, 2012, 03:41:42 am »
The main trouble here is there are lots of different solenoids used in the advance circuit on various VE pumps.

My 1Y pump has a solenoid for advance that nobody has yet pictured. :-) The one on my pump must be supplied with 12V (AND EARTH!!! it has 2 wires), otherwise it allows pressure to both sides of the advance piston (apparently no dynamics advance - but there is no bleed either, which makes it act less than predictably when its not powered).
'77 Golf LS 4 door twincharger project
'91 Golf Cabrio 1.9TD
'94 Golf TD - AAZ, 2.5" Mandrel DP and exhaust, Merc T3 1.6TD boost pin, FMIC, Koni suspension, VR6 Brakes, VR6 Seats, VR6 sway-bars - sadly missed
'07 SKODA Octavia 1.9 TDI PD - Remapped ECU

Reply #28September 10, 2012, 02:49:55 pm

mtrans

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Re: AAZ Pump - Do I Connect Constant 12v to the Extra Timing Solenoid?
« Reply #28 on: September 10, 2012, 02:49:55 pm »
Yes I agree,that solenoid on my picture is too hot for 10 sek,and then I start to think about
manuel ball valve?
By way,many time some say more pressure inside IP is retard -some not,so I find in ESI that say more pressure is ADVANCE,one for all time,I can put photo if you wish.
I`ll improve my English

Reply #29October 16, 2012, 07:57:21 am

stewardc

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Re: AAZ Pump - Do I Connect Constant 12v to the Extra Timing Solenoid?
« Reply #29 on: October 16, 2012, 07:57:21 am »
Hmmmmm, now mine doesn't seem to have that hookup at all. Is this still another version?



 

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