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Author Topic: EGT gauge question.. Dumb question, don't hate  (Read 9387 times)

Reply #15April 09, 2012, 07:30:44 pm

bbob203

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Re: EGT gauge question.. Dumb question, don't hate
« Reply #15 on: April 09, 2012, 07:30:44 pm »
 8) ftw
92 Passat wagon M-TDi
03 Jetta wagon TDi
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Reply #16April 10, 2012, 09:26:41 am

theman53

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Re: EGT gauge question.. Dumb question, don't hate
« Reply #16 on: April 10, 2012, 09:26:41 am »
I couldn't do mine on the car. I took it all off. Mine is MK2 and I am big guy with no lift...You can put grease in the flutes of the drill bit and it will tend to hold whatever is normally coming from them. I rag and some brake clean and your drill returns to normal.

Reply #17April 10, 2012, 09:31:12 am

bbob203

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Re: EGT gauge question.. Dumb question, don't hate
« Reply #17 on: April 10, 2012, 09:31:12 am »
seems like the manifold would be hard to drill without using a drill press.
92 Passat wagon M-TDi
03 Jetta wagon TDi
VE Timing tools for rent
Need a car transported a long distance? Pm me for details.

Reply #18April 10, 2012, 11:15:07 am

R.O.R-2.0

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Re: EGT gauge question.. Dumb question, don't hate
« Reply #18 on: April 10, 2012, 11:15:07 am »
seems like the manifold would be hard to drill without using a drill press.

cast iron is super soft tho..
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #19April 10, 2012, 11:23:37 am

theman53

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Re: EGT gauge question.. Dumb question, don't hate
« Reply #19 on: April 10, 2012, 11:23:37 am »
I did one for a friend and one for myself. I used a drill on one and a drill press on the other. Same bit both times. I would much rather do it on a drill press.

Someone, maybe saurkraut, on here said it was some variation of cast stainless. Cr 202 sticks to memory, but once again, I have no way of varifying that. It seems harder to drill than normal cast iron.

Reply #20April 10, 2012, 12:20:59 pm

pointynoggin

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Re: EGT gauge question.. Dumb question, don't hate
« Reply #20 on: April 10, 2012, 12:20:59 pm »
I drilled thru the existing mounting hole.  I drilled the threads out for 1/8 npt tap first so the bottom of the hole would guide the 1/8" clearance hole for the probe.

As suggested in this forum i angled the hole up toward the front so I wouldn't drill thru the flange corner.

I used a crap press, the kind that you clamp the drill on?  Without it I don't think I could do it as well.

Also, I tried first with HSS bits and they wouldn't cut, so I tried crappy tire titanium coated ones and they wouldn't cut so I bought cobalt ones and they worked awesome.  could be I just buy crap bits.

I heard that you can crack the manifold if the bit binds as it breaks thru so go slow and light at the end of the hole.
1991 Jetta 1.6TD, Giles Superpump,

Reply #21April 11, 2012, 08:01:07 pm

Syncroincity

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Re: EGT gauge question.. Dumb question, don't hate
« Reply #21 on: April 11, 2012, 08:01:07 pm »
I put mine through the EGR block-off plate on my AAZ manifold. Angled the probe a bit, it sticks right into the #1 exhaust stream.
JC McCavitt
'86 Syncro GL Camper AAZ
'98 Jetta Wolfie
'04 Passat Variant GLS 4Mo 5MT

Reply #22April 11, 2012, 10:18:08 pm

tdotdub

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Re: EGT gauge question.. Dumb question, don't hate
« Reply #22 on: April 11, 2012, 10:18:08 pm »
I'm still worried about it. But on the weekend, I will see if I have the proper drill bit, and tap, and see if I can make this work :) If not.. than I guess early next week, I'm going to buy a tap and drill bit.

I'm also worried about braking my exahust manifold. My freind has an mk1, and when he tried installing 2 on his car. It, was old and when he tried to work with them, they just cracked.. And I hope my old audi one will not brake.. My manifold was made in 84 after all!
87 Audi 5000S Quattro Turbo Diesel (the car I want to light on fire everyday)
99 Beetle TDI (the beater)
99.5 Cabrio  (the innocent one)

Reply #23April 11, 2012, 10:35:11 pm

Trips_B

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Re: EGT gauge question.. Dumb question, don't hate
« Reply #23 on: April 11, 2012, 10:35:11 pm »
I had no issues drillin mine.  some random bit i found in my tool chest, put my manifold in the vise and drilled by hand nice and easy.  Of course I had an extra mani on stand-by and the car was in pieces so I didnt take too many precaustions.

GL, its definately nice having an egt gauge

Reply #24April 11, 2012, 10:48:57 pm

billybobf

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Re: EGT gauge question.. Dumb question, don't hate
« Reply #24 on: April 11, 2012, 10:48:57 pm »
hate to thread jack, but I would like a CHEAP pyro, but would like it to work :( Im guessing thats a good luck kinda thing right?

Reply #25April 12, 2012, 01:54:30 am

745 turbogreasel

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Re: EGT gauge question.. Dumb question, don't hate
« Reply #25 on: April 12, 2012, 01:54:30 am »
I got one for $4 at the local used tool shop, and called it a win.

Reply #26April 12, 2012, 02:30:00 am

billybobf

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Re: EGT gauge question.. Dumb question, don't hate
« Reply #26 on: April 12, 2012, 02:30:00 am »
dang for reals?

Reply #27April 12, 2012, 07:26:50 am

theman53

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Re: EGT gauge question.. Dumb question, don't hate
« Reply #27 on: April 12, 2012, 07:26:50 am »
search micro 1000 and be done. Guage, probe, and shipping is under 100.00

Reply #28April 12, 2012, 09:36:01 pm

745 turbogreasel

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Re: EGT gauge question.. Dumb question, don't hate
« Reply #28 on: April 12, 2012, 09:36:01 pm »
I was pretty surprised when I threw the probe in the fireplace and it worked.

Reply #29April 12, 2012, 11:04:43 pm

CrazyAndy

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Re: EGT gauge question.. Dumb question, don't hate
« Reply #29 on: April 12, 2012, 11:04:43 pm »
I was pretty surprised when I threw the probe in the fireplace and it worked.

Well  . . . . . that's ONE way to test an EGT/pyrometer.   :P