Author Topic: Ko3 on 1.6  (Read 12457 times)

Reply #45August 23, 2011, 01:31:03 am

gldgti

  • Veteran

  • Offline
  • ***

  • 488
    • http://scramjetsite.8m.com
Re: Ko3 on 1.6
« Reply #45 on: August 23, 2011, 01:31:03 am »
I have a KO3/K04 hybrid

at 82 mph I see 7psi

temp 685

I can make you the intake from the mk1 airbox in either ko3 or t3 ( inlet to turbo )with a oblong for the airbox inlet
there on the shelf at Mk1Autohaus
http://cgi.ebay.com/ebaymotors/VW-Rabbit-Mk1-Golf-Caddy-1-6-TD-Snorkel-Air-Intake-Hose-/220679730082

I have just finished all the scirocco 16 v hoses and all the 8v & 16 v mk1 hoses
There were 13 assys just for the MK1 GTI
vanagon diesel all done, starting the 2.1 Syncro vanagon

Gee-Bee
P.S. do the 5 different Ducati motorcycle hoses

silicone of course

thats great!

I made a k03-ko4 hybrid a while back for a m-tdi that went in to a '76 mk1. Seemed like a great combo.
'77 Golf LS 4 door twincharger project
'91 Golf Cabrio 1.9TD
'94 Golf TD - AAZ, 2.5" Mandrel DP and exhaust, Merc T3 1.6TD boost pin, FMIC, Koni suspension, VR6 Brakes, VR6 Seats, VR6 sway-bars - sadly missed
'07 SKODA Octavia 1.9 TDI PD - Remapped ECU

Reply #46August 23, 2011, 02:14:32 pm

R.O.R-2.0

  • Veteran

  • Offline
  • ***

  • 7335
  • Personal Text
    Pacific Northwest - Oregon - USA
Re: Ko3 on 1.6
« Reply #46 on: August 23, 2011, 02:14:32 pm »
I have a KO3/K04 hybrid

at 82 mph I see 7psi

temp 685

I can make you the intake from the mk1 airbox in either ko3 or t3 ( inlet to turbo )with a oblong for the airbox inlet
there on the shelf at Mk1Autohaus
http://cgi.ebay.com/ebaymotors/VW-Rabbit-Mk1-Golf-Caddy-1-6-TD-Snorkel-Air-Intake-Hose-/220679730082

I have just finished all the scirocco 16 v hoses and all the 8v & 16 v mk1 hoses
There were 13 assys just for the MK1 GTI
vanagon diesel all done, starting the 2.1 Syncro vanagon

Gee-Bee
P.S. do the 5 different Ducati motorcycle hoses

silicone of course

thats great!

I made a k03-ko4 hybrid a while back for a m-tdi that went in to a '76 mk1. Seemed like a great combo.

his is a K03 cold side, and a K04 hot side.. its the exact opposite of what everyone else is building.. his is a K04/03..
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #47August 30, 2011, 10:47:28 am

GEE-BEE

  • Veteran

  • Offline
  • ***

  • 1604
  • Personal Text
    1981 with South African front end ,42 k original
Re: Ko3 on 1.6
« Reply #47 on: August 30, 2011, 10:47:28 am »
My local shop just dud the 16v spindles with new bearings and hub's, he couldnt belive how fst this truck is..

I just finished all  the vw gti rabbit silicone hoses (13 ) new assys ( MK1 AUTO HAUS )
some are interchageable for the other mk 1's

Iam doing the 2.1 vanagon hoses now for va-cafe and the two obsolete radiator nose hoses

I have been busy with new tooling
I added the ducati : Streetfighter, Multistrada,848/1098/1198 Model's

GB
1.9 AAZ, CHD 5spd with Peloquin
KO4/KO3 Hybrid turbo
Giles Pump OHC
Complete Techtonics 2'5 S/S DP and Exhaust
Coilovers, MKII Pedal Swap,G60 BRAKES
MK1 JETTA DASH
675MM 16V radiator (MKII) PASSAT DUAL FAN
42K original miles , South African Front End
15x6 Le Casletts 195-45-15

Reply #48September 19, 2011, 01:08:47 pm

8v-of-fury

  • Guest
Re: Ko3 on 1.6
« Reply #48 on: September 19, 2011, 01:08:47 pm »
I think I'm gonna do this one weekend.. I have a Ko3 sittin around, and an engine sittin to mock it all up on too.. I must have boost again. This 1.6 n/a while be it fun and quick.. Just lacks that punch I'm looking for ;)

I figure a few days mocking it all up on the parts motor, should make me be able to install it all in an afternoon right?? :d

Reply #49September 19, 2011, 02:35:52 pm

R.O.R-2.0

  • Veteran

  • Offline
  • ***

  • 7335
  • Personal Text
    Pacific Northwest - Oregon - USA
Re: Ko3 on 1.6
« Reply #49 on: September 19, 2011, 02:35:52 pm »
I think I'm gonna do this one weekend.. I have a Ko3 sittin around, and an engine sittin to mock it all up on too.. I must have boost again. This 1.6 n/a while be it fun and quick.. Just lacks that punch I'm looking for ;)

I figure a few days mocking it all up on the parts motor, should make me be able to install it all in an afternoon right?? :d

absolutely.. took me less than an afternoon to install my turbo kit on my 84..

it was not so easy the first time around tho.. it took me days to get it installed and working properly on my 81.. but avter i got it installed once, and the bugs worked out, it was awesome..

come to oregon, drive my car.. lol..

you will never drive without boost ever again..

that K03 should spool as early, if not earlier than my VNT also..
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #50September 20, 2011, 04:57:17 pm

8v-of-fury

  • Guest
Re: Ko3 on 1.6
« Reply #50 on: September 20, 2011, 04:57:17 pm »
Right, I'm lookin for boost down real low. I drive mostly in town, and if I had boost from 19-2000 up itd be greeeaaAttttt. Plus on the highway my engine should be around 2500-**** where a T3 would only start to come on, the ko3 will be well underway on its boost.

Reply #51September 20, 2011, 07:44:42 pm

myvolkswagen

  • Junior

  • Offline
  • **

  • 96
Re: Ko3 on 1.6
« Reply #51 on: September 20, 2011, 07:44:42 pm »
Let me know how it goes

Reply #52December 06, 2012, 01:17:29 am

gldgti

  • Veteran

  • Offline
  • ***

  • 488
    • http://scramjetsite.8m.com
Re: Ko3 on 1.6
« Reply #52 on: December 06, 2012, 01:17:29 am »
it is a good sixed turbo for town driving and stuff, but yeah I might have mentioned before (especially on a 1.9) the amount of torque you can make is too much for a daily driving 020 clutch setup.... probably on a 1.6 mildy tuned it would be fine.

On my 1.9, using long runner intake, big intercooler, 2.5" exhaust, n/a pump, bigger nozzles but only 16psi, it will slip the clutch (aaz disk with a SPEC heavy duty pressure plate) in 2/3/4/5 at about 1800rpm and full power.

once you get over 3000rpm the clutch can hang on (torque must be dropping off a lot by then) down low it just gets smashed.

Really need an 02A setup to make the best of it.

'77 Golf LS 4 door twincharger project
'91 Golf Cabrio 1.9TD
'94 Golf TD - AAZ, 2.5" Mandrel DP and exhaust, Merc T3 1.6TD boost pin, FMIC, Koni suspension, VR6 Brakes, VR6 Seats, VR6 sway-bars - sadly missed
'07 SKODA Octavia 1.9 TDI PD - Remapped ECU