Author Topic: 1.9 head porting pictures anyone?  (Read 18686 times)

Reply #15August 13, 2011, 04:21:42 pm

gldgti

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Re: 1.9 head porting pictures anyone?
« Reply #15 on: August 13, 2011, 04:21:42 pm »
well hopefully the lack of overlap with this stock cammed 1.9 wont cause me any probs :-)

so got busy today

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Reply #16August 13, 2011, 05:42:40 pm

burn_your_money

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Re: 1.9 head porting pictures anyone?
« Reply #16 on: August 13, 2011, 05:42:40 pm »
Looks pretty good. I'd probably pull the exhaust studs and give that area a nice sanding.

Are you rebuilding the head or just freshening it up?
Tyler

Reply #17August 13, 2011, 06:08:53 pm

Syncroincity

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Re: 1.9 head porting pictures anyone?
« Reply #17 on: August 13, 2011, 06:08:53 pm »
About the same here. I didn't port match, just opened up the head around the valves and ports. Just feel around with your finger, you'll know immediately where to take off material.


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Reply #18August 14, 2011, 12:10:54 am

gldgti

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Re: 1.9 head porting pictures anyone?
« Reply #18 on: August 14, 2011, 12:10:54 am »
Looks pretty good. I'd probably pull the exhaust studs and give that area a nice sanding.

Are you rebuilding the head or just freshening it up?

just a freshen up really - the engine was a sort-of-freebie, complete but had come from the UK to australia and had been left out in the weather a bit - inside it was all choked up with black gunked up old engine oil, so this has really been a process of take everything apart and clean it (to make sure the oilways arent blocked) and put back together.

I've reassembled the head today with a set of new lifters and I hand lapped the valves in but apart from that and hte mild port job its just going back together - measured the valve guide wear - well within tolerances on the intake and still reasonable on the exhaust, and the rest of it all looks pretty good.

the block is in much the same state internally - black gunk everywhere.... anyone got any advice for easily cleaning it?

'77 Golf LS 4 door twincharger project
'91 Golf Cabrio 1.9TD
'94 Golf TD - AAZ, 2.5" Mandrel DP and exhaust, Merc T3 1.6TD boost pin, FMIC, Koni suspension, VR6 Brakes, VR6 Seats, VR6 sway-bars - sadly missed
'07 SKODA Octavia 1.9 TDI PD - Remapped ECU

Reply #19August 14, 2011, 06:39:46 am

RabbitJockey

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Re: 1.9 head porting pictures anyone?
« Reply #19 on: August 14, 2011, 06:39:46 am »
just a quick jobbie that will help a lot, i think the most important part of this the valve seat/bowl area, they're really not shaped well there.
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