Author Topic: I've been gone, working on my diesel van , put in a manual 5 spd..  (Read 5351 times)

July 19, 2011, 02:06:56 am

moosiah

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 hi all . I've been gone from this forum for a while , 'cause I've been working on my 1 ton ford diesel van.. they came with crappy electronic shift 4spd auto boxes that are just weak junk,, Unless you spend , Oh 4 -5 grand .... so I swapped in a 5 spd ZF from a F350 and the pedals to match.... the hardest part was finding a hydraulic hose for the clutch master cylinder.. had to find a after-market one on line ( Dorman), and then figure out what the part # was in the NAPA catalog... turned out it was cheaper than fixing the stock tranny , less than half the $ and while it's no Bunny in the mileage dept , it has gotten 21+ on trips ..... which beats the bejesus out of the 9-11 it would get w a gasser .. so far I'm happy with it .. $1340.00 to swap , all parts total cost , and 99% of the parts came right from the ford catalog.... for other models .....it looks like I have one of four like it in the country, and 2 of those are gas jobs...


'81 Frankenbunny: part rabbit, sirroco, golf ,caddy cabrio ,jedda and ! ford teimpo! w a little more Audi and soon some Peogeot too!!!!

Reply #1July 19, 2011, 02:35:07 am

maxfax

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Re: I've been gone, working on my diesel van , put in a manual 5 spd..
« Reply #1 on: July 19, 2011, 02:35:07 am »
Neat!!!   Pics or it didn't happen though...

Reply #2July 19, 2011, 03:47:56 pm

745 turbogreasel

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Re: I've been gone, working on my diesel van , put in a manual 5 spd..
« Reply #2 on: July 19, 2011, 03:47:56 pm »
Yeah,  in for pics of you shifting with your elbow!
I hope you eliminated the dual slop flywheel while you were at it?

Reply #3July 24, 2011, 02:17:08 am

moosiah

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Re: I've been gone, working on my diesel van , put in a manual 5 spd..
« Reply #3 on: July 24, 2011, 02:17:08 am »
Yes , single mass flywheel.. got pix on FB page, I'll figure out how to transfer here... interesting that on 
tds ( a ford diesel place) no one has asked to see pix yet... hummm
'81 Frankenbunny: part rabbit, sirroco, golf ,caddy cabrio ,jedda and ! ford teimpo! w a little more Audi and soon some Peogeot too!!!!

Reply #4July 25, 2011, 11:09:32 pm

moosiah

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Re: I've been gone, working on my diesel van , put in a manual 5 spd..
« Reply #4 on: July 25, 2011, 11:09:32 pm »
I should have added that my next-door-neighbor has a E150 (1/2 ton)  ford van with a Mercedes 3ltr turbo -diesel engine and 4 spd manual gbox that he's dinking  :'( the problems out of ..... when he has time ..... will be a nice rig when he's done .... :)
'81 Frankenbunny: part rabbit, sirroco, golf ,caddy cabrio ,jedda and ! ford teimpo! w a little more Audi and soon some Peogeot too!!!!

Reply #5July 25, 2011, 11:27:07 pm

bajacalal

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Re: I've been gone, working on my diesel van , put in a manual 5 spd..
« Reply #5 on: July 25, 2011, 11:27:07 pm »
Nice, I've always thought it was a shame that vans don't come with manual transmissions, at least not in the North American market.

I would love to see someone do one of those Quigley 4x4 vans with some version of a Cummins and a 5 speed.

Reply #6July 27, 2011, 03:59:09 pm

R.O.R-2.0

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Re: I've been gone, working on my diesel van , put in a manual 5 spd..
« Reply #6 on: July 27, 2011, 03:59:09 pm »
i dont remember where i saw it, but ive seen someone put a 5 speed trans in a chevy Astroid van before.. pretty sure it was out of a S10..
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #7August 05, 2011, 11:01:54 pm

maxfax

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Re: I've been gone, working on my diesel van , put in a manual 5 spd..
« Reply #7 on: August 05, 2011, 11:01:54 pm »
Nice, I've always thought it was a shame that vans don't come with manual transmissions, at least not in the North American market.

Mopar covered that market..  The full size vans with that came with a slant six (early 80's) and 4cyl Caravans (late 80's) had a manual available as an option...   Swapped a 3.0 v6 and 5speed from a Daytuna into one of those Caravans years back..  It was sick I tell you... SICK!!!

Reply #8August 05, 2011, 11:45:48 pm

745 turbogreasel

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Re: I've been gone, working on my diesel van , put in a manual 5 spd..
« Reply #8 on: August 05, 2011, 11:45:48 pm »
I helped  a friend build his SWB 69 Chevy van with a mid mounted 327, and a 3 on the tree.  It was pretty frisky if you weren't loaded.

Reply #9August 06, 2011, 12:04:06 am

maxfax

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Re: I've been gone, working on my diesel van , put in a manual 5 spd..
« Reply #9 on: August 06, 2011, 12:04:06 am »
  It was pretty frisky if you weren't loaded.


Van or driver???

Reply #10August 06, 2011, 12:52:52 am

Wayland

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Re: I've been gone, working on my diesel van , put in a manual 5 spd..
« Reply #10 on: August 06, 2011, 12:52:52 am »
I helped  a friend build his SWB 69 Chevy van with a mid mounted 327, and a 3 on the tree.  It was pretty frisky if you weren't loaded.

Pretty frisky even with the stock 250 6 cylinder. Zero rear wheel traction if the roads were the slightest bit slippery. I had one about 10 years ago. Sold it shortly after nearly sliding out onto a busy highway because of a little bit of frost on the road. The only time it ever felt safe or handled half decently was with 10 or so sacks of feed in the very back.
84 Grumman Olsen Kubvan
93 Dodge CTD Truck

Reply #11August 06, 2011, 12:53:51 am

Wayland

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Re: I've been gone, working on my diesel van , put in a manual 5 spd..
« Reply #11 on: August 06, 2011, 12:53:51 am »
i dont remember where i saw it, but ive seen someone put a 5 speed trans in a chevy Astroid van before.. pretty sure it was out of a S10..

They actually came stock like this. Very rare AFAIK. Only ever seen one.
84 Grumman Olsen Kubvan
93 Dodge CTD Truck

Reply #12August 06, 2011, 01:06:17 am

maxfax

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Re: I've been gone, working on my diesel van , put in a manual 5 spd..
« Reply #12 on: August 06, 2011, 01:06:17 am »
i dont remember where i saw it, but ive seen someone put a 5 speed trans in a chevy Astroid van before.. pretty sure it was out of a S10..

They actually came stock like this. Very rare AFAIK. Only ever seen one.

I remember seeing one of these in the bone yard with a 5 speed and an Iron Duke for uhh power?

Reply #13August 06, 2011, 01:14:29 am

Wayland

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Re: I've been gone, working on my diesel van , put in a manual 5 spd..
« Reply #13 on: August 06, 2011, 01:14:29 am »
i dont remember where i saw it, but ive seen someone put a 5 speed trans in a chevy Astroid van before.. pretty sure it was out of a S10..

They actually came stock like this. Very rare AFAIK. Only ever seen one.

I remember seeing one of these in the bone yard with a 5 speed and an Iron Duke for uhh power?

Yes, the one I saw was a 2.5 4 cyl too.
84 Grumman Olsen Kubvan
93 Dodge CTD Truck

Reply #14August 06, 2011, 01:38:34 pm

R.O.R-2.0

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Re: I've been gone, working on my diesel van , put in a manual 5 spd..
« Reply #14 on: August 06, 2011, 01:38:34 pm »
i dont remember where i saw it, but ive seen someone put a 5 speed trans in a chevy Astroid van before.. pretty sure it was out of a S10..

They actually came stock like this. Very rare AFAIK. Only ever seen one.

I remember seeing one of these in the bone yard with a 5 speed and an Iron Duke for uhh power?

no, it was an early 90s 4.3 V6.. TBI, all that fun stuff.. 5 spd..

i never drove that one, but i drove one with a 700r4 trans, and a 4.3, and that thing was still all over the road if you wanted to take off fast.. i would leave the shop sideways more often than not with that van. lol. 5 speed woulda had me sideways everywhere..
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.