Author Topic: New Beattle Blaa  (Read 3494 times)

May 30, 2011, 07:16:08 pm

Powered by Spearco

  • Veteran

  • Offline
  • ***

  • 1203
New Beattle Blaa
« on: May 30, 2011, 07:16:08 pm »
I replaced a radiator on a New Beattle. Kind of a P.I. the A. but not so bad after all. Its to bad the whole damn fronts gotta come off to do it.

.
.
.
'87 Syncro Transporter Single Cab "Now TDI"
'78 Rabbit..Gas Weekend Racer
'81 Caddy..Diesel 1.6/1.9 TD hybrid 275HP 349TQ "Retired"
'90 MultiVan, 2.5 Suby Swap, Porsche Brakes
'76 Scirocco TD dragster project
'13 Golf R:. Tuned
'98 Puch G320

Reply #1May 30, 2011, 07:39:45 pm

rallydiesel

  • Veteran

  • Offline
  • ***

  • 1880
Re: New Beattle Blaa
« Reply #1 on: May 30, 2011, 07:39:45 pm »
I used to hate the new Beetle but I've grown to not mind it. It would make a great commuter and could be made into a great handling performance tdi with it's smaller body.
2006 Jetta TDI - gtb1749v, Malone 2, Frank's Titan 2 cam, VR6 clutch....
1991 Jetta TD - sold :(
2001 Golf TDI - Son's
1981 Rabbit - BEW tdi swap project

"ONCE YOU GO CLACK, YOU NEVER GO BACK"

Reply #2May 30, 2011, 08:40:21 pm

Quantum TD

  • Veteran

  • Offline
  • ***

  • 1195
Re: New Beattle Blaa
« Reply #2 on: May 30, 2011, 08:40:21 pm »
Yeah. I've done that job too. I too used to hate working on Beetles. Still not my favorite thing, but since I get paid by the hour, I don't care if it takes 15-25% longer to do a job on Beetle than it does to do the same job on a Golf or Jetta.

I'm actually getting faster at it. The last 2.0 timing belt job I did took 4.5 hours. The time before that took 7. They're not bad once you get used to the retarded engineering.

Reply #3May 30, 2011, 09:44:43 pm

Powered by Spearco

  • Veteran

  • Offline
  • ***

  • 1203
Re: New Beattle Blaa
« Reply #3 on: May 30, 2011, 09:44:43 pm »
4.5 hours. Isn't that what it books out to be?
I can do those including the WP, T-stat and T-stat cover in probably 2.5 hours. Now I'm flat rate, maybe thats why I'm faster at it.

Now on a Beattle, thats a whole different story.
'87 Syncro Transporter Single Cab "Now TDI"
'78 Rabbit..Gas Weekend Racer
'81 Caddy..Diesel 1.6/1.9 TD hybrid 275HP 349TQ "Retired"
'90 MultiVan, 2.5 Suby Swap, Porsche Brakes
'76 Scirocco TD dragster project
'13 Golf R:. Tuned
'98 Puch G320

Reply #4May 31, 2011, 11:25:51 pm

nathan_b

  • Veteran

  • Offline
  • ***

  • 361
Re: New Beattle Blaa
« Reply #4 on: May 31, 2011, 11:25:51 pm »
the real trick is doing a b6 1.8t cooling flange, or a thermostat on a 1.8t nb. sometimes I have no idea how I am going to do it, I just start shoving my hands down there.


My crowning new beetle achievement was 6 hours for assembly on a 1.8t cylinder head, head gasket, cooling flange, cam seals, tensioner seals, spark plugs, timing belt, water pump, air filter breather, and no cels, the late 1.8ts have 2x the vacuum lines in a-chasis cars
81 caddy frankentd 02a, 99.9 tdi jetta, 00 golf

Reply #5June 01, 2011, 08:30:14 pm

Powered by Spearco

  • Veteran

  • Offline
  • ***

  • 1203
Re: New Beattle Blaa
« Reply #5 on: June 01, 2011, 08:30:14 pm »
That cooling flange sucks  :P. I definitely end up with zip tie cuts and bloody scrapes at the end of that job. Of cource, the Cat is still hot and the customer is waiting.

The T-stat covers: I've found that unbolting the Alt. gives me enough access to get in there. Its a little bit of an extra step but I'm sure that its sealed.

Good going on your 1.8t rebuild. Its nice to not have any codes after a repair like that.

Tomorrow I get to do a Alt. on an AllRoad.  :P, then MK4  X-flow T-belt job and then an Audi TT 1.8t cylinder head gasket.
'87 Syncro Transporter Single Cab "Now TDI"
'78 Rabbit..Gas Weekend Racer
'81 Caddy..Diesel 1.6/1.9 TD hybrid 275HP 349TQ "Retired"
'90 MultiVan, 2.5 Suby Swap, Porsche Brakes
'76 Scirocco TD dragster project
'13 Golf R:. Tuned
'98 Puch G320