Author Topic: Thezorn's AAZ rebuild.  (Read 62110 times)

Reply #165June 05, 2011, 10:59:59 am

vanbcguy

  • Veteran

  • Offline
  • ***

  • 2825
  • Personal Text
    Vancouver, BC
Re: Thezorn's AAZ rebuild.
« Reply #165 on: June 05, 2011, 10:59:59 am »
Hmmm that's surprising re: your boost.  My K24 by itself can get 15 PSI around 3K.  Retarding the timing a touch can help spool the turbo(s) up better, but I'd check for a boost / exhaust leak first.

What are your EGTs at?
Bryn

1994 Jetta - AHU M-TDI - Jezebel Jetta
2004 Jetta Wagon - 1.8T - Blitzen

Reply #166June 05, 2011, 11:54:21 am

Thezorn

  • Veteran

  • Offline
  • ***

  • 381
Re: Thezorn's AAZ rebuild.
« Reply #166 on: June 05, 2011, 11:54:21 am »
Hmmm that's surprising re: your boost.  My K24 by itself can get 15 PSI around 3K.  Retarding the timing a touch can help spool the turbo(s) up better, but I'd check for a boost / exhaust leak first.

What are your EGTs at?

Didnt have the gauge hooked up last night, my guess is that it has a bit of an exhaust leak. Ill try and track it down today.
Compounded 93 AAZ

Reply #167June 07, 2011, 07:22:27 pm

Thezorn

  • Veteran

  • Offline
  • ***

  • 381
Re: Thezorn's AAZ rebuild.
« Reply #167 on: June 07, 2011, 07:22:27 pm »
Hmmm that's surprising re: your boost.  My K24 by itself can get 15 PSI around 3K.  Retarding the timing a touch can help spool the turbo(s) up better, but I'd check for a boost / exhaust leak first.

What are your EGTs at?

Well I did have an exhaust leak, fixed it but we are still only make maybe 10psi boost. Is it possible for the pump timing to be causing this?
EGT's get to about 600 on a hardish excell.
Could old fuel have any effect on this?
« Last Edit: June 07, 2011, 07:55:21 pm by Thezorn »
Compounded 93 AAZ

Reply #168June 08, 2011, 04:33:44 am

vanbcguy

  • Veteran

  • Offline
  • ***

  • 2825
  • Personal Text
    Vancouver, BC
Re: Thezorn's AAZ rebuild.
« Reply #168 on: June 08, 2011, 04:33:44 am »
If your EGTs are only hitting 600°F then you need more fuel!
Bryn

1994 Jetta - AHU M-TDI - Jezebel Jetta
2004 Jetta Wagon - 1.8T - Blitzen

Reply #169June 08, 2011, 10:49:00 am

Thezorn

  • Veteran

  • Offline
  • ***

  • 381
Re: Thezorn's AAZ rebuild.
« Reply #169 on: June 08, 2011, 10:49:00 am »
If your EGTs are only hitting 600°F then you need more fuel!

The wierd thing is I havent touched the pump since its been down. How it is I had been hitting 17 psi with the K14 no problem previously. Im gunna check out the wastegates today and make sure they arent opening to easily.
Compounded 93 AAZ

Reply #170June 08, 2011, 10:58:44 pm

Thezorn

  • Veteran

  • Offline
  • ***

  • 381
Re: Thezorn's AAZ rebuild.
« Reply #170 on: June 08, 2011, 10:58:44 pm »
Well it looks like im having wategate issues with both turbos so that why Im not building boost. Unfortunatley I cant see myself being able to fix them so it looks like I am in the market for two new turbos, or at least a K24 with a working wastegate.

Thats really the only thing I can thing it would be as of now, When i drive it builds boost normall till about 6-7 PSI then STOPS. I wound it up to about 4k and It slowly built boost to about 10 PSI. Seems like it has large leaks in the wategates... or at least thats all I can think of now.

I know when I first played with the K14s wastegate when I first had the car, I backed the pring tension screw all the way out and it only built about 3-5 PSI.

I cant really think of any other things it could be at this point. I did have an exhaust leak but I fixed it. Boost isnt leaking out anywhere thats I could find either.

Compounded 93 AAZ

Reply #171June 08, 2011, 11:31:26 pm

jpedro

  • Junior

  • Offline
  • **

  • 137
Re: Thezorn's AAZ rebuild.
« Reply #171 on: June 08, 2011, 11:31:26 pm »
hey will when i had that k24 on my car with the wastegate welded like it was when i gave it to you she built 20+ no problem without trying so i honestly doubt its that turbo cause nothing changed on it.  but that sucks about not building more then you are getting  oh and my phone kinda got ran over on sunday so im waiting for my new one to come in the mail should be here by friday i hope fingers crossed im lost without it.
1990 VW Jetta 1.6L TD 235000kms Custom cold air intake and Custom 3" straight pipe

1992 Ford F250 7.3L IDI custom everything you can possibly think of. ( my braging rights are live with this toy)

Reply #172June 09, 2011, 11:12:52 am

Thezorn

  • Veteran

  • Offline
  • ***

  • 381
Re: Thezorn's AAZ rebuild.
« Reply #172 on: June 09, 2011, 11:12:52 am »
hey will when i had that k24 on my car with the wastegate welded like it was when i gave it to you she built 20+ no problem without trying so i honestly doubt its that turbo cause nothing changed on it.  but that sucks about not building more then you are getting  oh and my phone kinda got ran over on sunday so im waiting for my new one to come in the mail should be here by friday i hope fingers crossed im lost without it.

Yea I know the turbo works, but I needed the wastegate on it working and I thought the one from that old k24 I got was going to work, but obviously it doesnt. if nothing turns up then ill probabley just throw that closed up wategate on there and see if its any better.

On a side note, even at 6 -7 PSI the car did run fairley strong and well
Compounded 93 AAZ

Reply #173June 09, 2011, 11:58:37 am

vanbcguy

  • Veteran

  • Offline
  • ***

  • 2825
  • Personal Text
    Vancouver, BC
Re: Thezorn's AAZ rebuild.
« Reply #173 on: June 09, 2011, 11:58:37 am »
Still, I do wonder why your EGTs are so low... I mean at only 600°F do you have enough heat in the exhaust to build any more boost than that?
Bryn

1994 Jetta - AHU M-TDI - Jezebel Jetta
2004 Jetta Wagon - 1.8T - Blitzen

Reply #174June 09, 2011, 12:57:34 pm

Thezorn

  • Veteran

  • Offline
  • ***

  • 381
Re: Thezorn's AAZ rebuild.
« Reply #174 on: June 09, 2011, 12:57:34 pm »
Still, I do wonder why your EGTs are so low... I mean at only 600°F do you have enough heat in the exhaust to build any more boost than that?

Well it sure built alot more boost then this when it was just the k14 with the pump set the same, so that shouldnt really be a reason. Remember it is compound turbod (even if its not working) and intercooled.
Compounded 93 AAZ

Reply #175June 09, 2011, 05:23:47 pm

bugnut

  • Junior

  • Offline
  • **

  • 89
Re: Thezorn's AAZ rebuild.
« Reply #175 on: June 09, 2011, 05:23:47 pm »
Maybe I missed this but how do you have the wastegates plumbed in?  Also what is the boost on the LP turbo when you are seeing 6-7psi?   With my setup when I am running 6psi system pressure my LP turbo is still at an idle.  Maybe 1/2psi.  I would focus more on the k14 right now. 
1980 Rabbit  1.9/1.6 franko engine.  compound built in the works

Reply #176June 09, 2011, 11:28:29 pm

Thezorn

  • Veteran

  • Offline
  • ***

  • 381
Re: Thezorn's AAZ rebuild.
« Reply #176 on: June 09, 2011, 11:28:29 pm »
Maybe I missed this but how do you have the wastegates plumbed in?  Also what is the boost on the LP turbo when you are seeing 6-7psi?   With my setup when I am running 6psi system pressure my LP turbo is still at an idle.  Maybe 1/2psi.  I would focus more on the k14 right now. 

Truthfully im not sure, i think tomorrow ill go pick up another boost gauge for the LP turbo and see what its reading. I have my external gate on the k14 in relativley the same fashion you do with yours. It is controlled off manifold pressure and has a 14 PSI spring in the gate. The LP turbos wastegate is from the intermediate pipe with its stock wastegate. Im not really seeing any reason for the k14 to not be building boost though. I do believe the K24s wastegate is possibley open/the valve isnt seating or has no spring tension on it so it isnt going to get spinning.

Im pretty possitive its getting more then enough fuel then it needs since it can put out some black smoke. My only other idea was to jam both of the wastegate closed and see if it builds any boost then.
Compounded 93 AAZ

Reply #177June 10, 2011, 09:17:22 am

RadoTD

  • Veteran

  • Offline
  • ***

  • 513
  • Personal Text
    Stage WTF
Re: Thezorn's AAZ rebuild.
« Reply #177 on: June 10, 2011, 09:17:22 am »
Im pretty possitive its getting more then enough fuel then it needs since it can put out some black smoke.

Wow, so you're making black smoke with egt's at only 600*F? Once you get the boosting figured out, you should be able to run mega fuel before it gets too hot!

enough boost is when you have 3 dimple marks in the hood from the valve cover nuts..  ;D

Reply #178June 10, 2011, 01:38:30 pm

bugnut

  • Junior

  • Offline
  • **

  • 89
Re: Thezorn's AAZ rebuild.
« Reply #178 on: June 10, 2011, 01:38:30 pm »
I have my wastegates plumbed different than you do.  My LP is off the manifold and the HP is off the intermediate pipe.  On the LP the factory is set to open at 24psi and if I had it the intermediate pipe I would over boost the first time I ran it.  Right now I am only seeing 10-13psi on the LP.  Total pressure is 35-38.  Depends on where I put the boost controller at.  My HP wastegate has a 7psi spring. 

 I have both wastegates from my k14 and k24 if you want to give them a try.  The k24 is the exhaust housing and gate.  the k14 is just the gate. 
1980 Rabbit  1.9/1.6 franko engine.  compound built in the works

Reply #179June 10, 2011, 03:08:18 pm

Thezorn

  • Veteran

  • Offline
  • ***

  • 381
Re: Thezorn's AAZ rebuild.
« Reply #179 on: June 10, 2011, 03:08:18 pm »
I have my wastegates plumbed different than you do.  My LP is off the manifold and the HP is off the intermediate pipe.  On the LP the factory is set to open at 24psi and if I had it the intermediate pipe I would over boost the first time I ran it.  Right now I am only seeing 10-13psi on the LP.  Total pressure is 35-38.  Depends on where I put the boost controller at.  My HP wastegate has a 7psi spring. 

 I have both wastegates from my k14 and k24 if you want to give them a try.  The k24 is the exhaust housing and gate.  the k14 is just the gate. 

I think im just gunna get 2 new turbos in working condition. I dont really feel like, or have time anymore, to mess around with these ones, a straight swap will be alot easier.
Once I get them working and actually building boost ill have to play around and see what works better for the wastegates.

How fast are you guys seeing your boost? (directed at Bug and Rado)
Compounded 93 AAZ