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Author Topic: ALH gutless after hard run(CAR NOW GOES INTO LIMP)SOLVED!!!!  (Read 24622 times)

Reply #15January 03, 2011, 09:59:30 am

the caveman

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Re: ALH gutless after hard run(CAR NOW GOES INTO LIMP)
« Reply #15 on: January 03, 2011, 09:59:30 am »
You will have to wait to see what codes come up, but one possibility is the VNT is seizing up when you are pushing hard on the throttle, ECU sees an issue-goes into limp mode. But another possibility is a torn intake hose somewhere. I realize it's not the configuration but just had my pals AHU do the same thing without a check light coming on . One of the hoses between the IC and intake had torn, i guess no code set because it was one that was after the MAP sensor. When i had the same thing happen to me a few years ago, a hose had torn but it was the one just after the turbo- and before the MAP and i had a code
" I'm a vegetarian,not because i love animals, it's because i hate plants"
1970 Type 3 fastback
1972 Renault 12
1971 Super Beetle 140 HP 159 ft lbs
1987 Fox
1989 TD Jetta
1990 Fox
1989 Fox
1998 TDI Jetta
1990 T3 German MIL Transporter 1.9 na Giles super pump
1997 Jetta GLX TDI

Reply #16January 03, 2011, 12:07:35 pm

dankcorey22

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Re: ALH gutless after hard run(CAR NOW GOES INTO LIMP)
« Reply #16 on: January 03, 2011, 12:07:35 pm »
im guessing you got a vac. leak but who knows none of us are with your car so all we can do is guess. get the codes read if you dont have vagcom take it to advance or auto zone get them to write the code down and look it up on google
MY CARs-BLACK 99.5 Jetta TDI 5 speed 93,000- DC Stage 2 Clutch Kit 14Lb FW, Afe air intake box, 2.5" DP, 11mm IP, 2.5" stright piped, boost gauge, PP764, RC5 (WOW), 3-Bar, McNally EGT/Boost, 17/22, Race Pipe, EGR Cooler Delete, PD lift pump, R32 MAF housing,FMIC

1983 VW Jetta 1.6 turbo fuel mods

Reply #17January 03, 2011, 01:12:16 pm

catlin_cava

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Re: ALH gutless after hard run(CAR NOW GOES INTO LIMP)
« Reply #17 on: January 03, 2011, 01:12:16 pm »
I ordered a Vag Com Cable last night, and I have software 709.1 on the computer. and I have no Vac leaks, Ive checked all the vac lines a few weeks ago and it only happens on hard runs....I spoke with Giles and we thinks my MAF is pooched
Catlin

2012 VW Golf 2.5 5speed Deep Black Pearl
1999.5 VW Jetta TDI Bosch .216mm injectors and Malone stage 2, soon 11mm pump and vnt 22(parked for the winter)
2010 VW Golf City 2.0L "Hers"

Reply #18January 03, 2011, 08:20:37 pm

redneck_vdub

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Re: ALH gutless after hard run(CAR NOW GOES INTO LIMP)
« Reply #18 on: January 03, 2011, 08:20:37 pm »
I had the exact same problem. I tried everything, from replacing the MAF and vac lines, and so on. Turns out the vanes in the turbo were dirty. Got it rebuilt, haven't had any issues since.
'01 Golf TDI "The Redneck V-Dub"

360,000kms on the body; 17,000kms on the engine :D

EGR delete, 2.25" turbo back, air box mod, Giles injectors, VNT 17, ARP headstuds, 14LB flywheel, boost and EGT gauges.
Oo=w=oO

Reply #19January 07, 2011, 12:22:08 am

8v-of-fury

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Re: ALH gutless after hard run(CAR NOW GOES INTO LIMP)
« Reply #19 on: January 07, 2011, 12:22:08 am »
catlin maybe your VNT ingested some intake gunk from when you did the intake... and the vanes are stuck now?

Reply #20January 07, 2011, 09:56:38 am

catlin_cava

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Re: ALH gutless after hard run(CAR NOW GOES INTO LIMP)
« Reply #20 on: January 07, 2011, 09:56:38 am »
Where are the Vanes located and how can I check them? I need this fixed by March since operation. Kick Jeremy in the nuts is in motion lol
Catlin

2012 VW Golf 2.5 5speed Deep Black Pearl
1999.5 VW Jetta TDI Bosch .216mm injectors and Malone stage 2, soon 11mm pump and vnt 22(parked for the winter)
2010 VW Golf City 2.0L "Hers"

Reply #21January 07, 2011, 01:43:38 pm

R.O.R-2.0

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Re: ALH gutless after hard run(CAR NOW GOES INTO LIMP)
« Reply #21 on: January 07, 2011, 01:43:38 pm »
pull turbo off engine.

pull the 5 little bolts out of the hot side holding in the center

pull the center out of your turbo, behind it staring you in the face, will be the vanes..

you may have to completely replace them tho. i never had good luck freeing mine up. maybe a torch would have worked better.
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #22January 07, 2011, 06:26:55 pm

catlin_cava

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Re: ALH gutless after hard run(CAR NOW GOES INTO LIMP)
« Reply #22 on: January 07, 2011, 06:26:55 pm »
Let's start this off with...I am a COMPLETE moron...now with that out of the way here's the problem.

A few weeks ago I cleaned my intake and you need to get underneath the turbo to get one of the tubes off. I noticed the Vacuum line going to the actulator was a bit rough and looked frayed...I though in my head that needs to be fixed but I didn't do it and kept at cleaning the intake...I was laying on the couch when the light bulb turned on!...
Catlin

2012 VW Golf 2.5 5speed Deep Black Pearl
1999.5 VW Jetta TDI Bosch .216mm injectors and Malone stage 2, soon 11mm pump and vnt 22(parked for the winter)
2010 VW Golf City 2.0L "Hers"

Reply #23January 08, 2011, 12:42:43 pm

R.O.R-2.0

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Re: ALH gutless after hard run(CAR NOW GOES INTO LIMP)
« Reply #23 on: January 08, 2011, 12:42:43 pm »
if you have to pull the turbo apart, be very careful with those 5 little bolts, and be sure to throw some copper never seize on them before you thread them back in.
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #24January 08, 2011, 01:51:29 pm

Powered by Spearco

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Re: ALH gutless after hard run(CAR NOW GOES INTO LIMP)
« Reply #24 on: January 08, 2011, 01:51:29 pm »
PULL THE VACUUM LINE OFF OF THE SOLENOID AND WATCH THE MOVEMENT OF THE VNT LINKAGE.

Sorry for yelling, but you don't need to pull the turbo to check for clogging or restriction.

Get VAG com  and check boost psi specified and actual. That will tell you if the VNT is functioning properly.

My two cents
'87 Syncro Transporter Single Cab "Now TDI"
'78 Rabbit..Gas Weekend Racer
'81 Caddy..Diesel 1.6/1.9 TD hybrid 275HP 349TQ "Retired"
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Reply #25January 08, 2011, 02:22:58 pm

R.O.R-2.0

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Re: ALH gutless after hard run(CAR NOW GOES INTO LIMP)
« Reply #25 on: January 08, 2011, 02:22:58 pm »
oh yea, forgot about that.. those pesky vacuum lines.

im so used to my vnt setup, no vac lines here.
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #26February 04, 2011, 03:01:53 pm

catlin_cava

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Re: ALH gutless after hard run(CAR NOW GOES INTO LIMP)
« Reply #26 on: February 04, 2011, 03:01:53 pm »
So I haven't gotten around to taking changing the VAC line, the car has been running good, but this morning she was a bit sluggish...I pulled out to pass a transport and it happened....LIMP MODE....CHECK ENGINE LIGHT..........Then engine quit!!!!.....Started it back up and holy *** shes working fast now, Pulls increadibly hard....I hooked it to the Vag Com since the CEL was still on and here is what I Got

Friday, 04 February 2011, 13:29:50.

VCDS-Lite Version: Release 1.1

Control Module Part Number: 038 906 012 CP

  Component and/or Version: 1,9l R4 EDC G000SG  2839

           Software Coding: 00002

            Work Shop Code: WSC 00066

                      VCID: 60B32383F34D

1 Fault Found:

16618 -  Boost Pressure Regulation: Limit Exceeded (Overboost Condition)

        P0234 - 35-10 -   - - Intermittent

---------------------------------------------------------------------------
Catlin

2012 VW Golf 2.5 5speed Deep Black Pearl
1999.5 VW Jetta TDI Bosch .216mm injectors and Malone stage 2, soon 11mm pump and vnt 22(parked for the winter)
2010 VW Golf City 2.0L "Hers"

Reply #27February 05, 2011, 12:41:53 am

the caveman

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Re: ALH gutless after hard run(CAR NOW GOES INTO LIMP)
« Reply #27 on: February 05, 2011, 12:41:53 am »
There you go. The ecu sees too much boost- goes into failsafe [ or limp mode] so the motor doesn't get blown. now to figure out why it's got too much. It may be any of the things mentioned,did you ever get underneath to make sure the lever moves through it whole range [about an 1" it think ]. Once or if it's free use the output test on vag-com to get if the lever is being moved by the ecu and solenoid. could also still be a torn boot
" I'm a vegetarian,not because i love animals, it's because i hate plants"
1970 Type 3 fastback
1972 Renault 12
1971 Super Beetle 140 HP 159 ft lbs
1987 Fox
1989 TD Jetta
1990 Fox
1989 Fox
1998 TDI Jetta
1990 T3 German MIL Transporter 1.9 na Giles super pump
1997 Jetta GLX TDI

Reply #28February 05, 2011, 08:50:31 am

catlin_cava

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Re: ALH gutless after hard run(CAR NOW GOES INTO LIMP)
« Reply #28 on: February 05, 2011, 08:50:31 am »
I'm Crawling underneath the car today and going to change the vacuum line going to the turbo, and going to check to see if everyhting goes thru its motions.

i get 2 different readings on boost on the VAG COM, one is 28PSI and the other is 21PSI of boost....and thats 3rd from 2000RPM TO Redline at WOT
Catlin

2012 VW Golf 2.5 5speed Deep Black Pearl
1999.5 VW Jetta TDI Bosch .216mm injectors and Malone stage 2, soon 11mm pump and vnt 22(parked for the winter)
2010 VW Golf City 2.0L "Hers"

Reply #29February 05, 2011, 09:00:46 am

the caveman

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Re: ALH gutless after hard run(CAR NOW GOES INTO LIMP)
« Reply #29 on: February 05, 2011, 09:00:46 am »
That's strange that your boost reading are in psi and not mBar . Maybe i never used my vag-com to check boost. I know in metric it's 1900-2100 mBar. Do the conversion maybe?
" I'm a vegetarian,not because i love animals, it's because i hate plants"
1970 Type 3 fastback
1972 Renault 12
1971 Super Beetle 140 HP 159 ft lbs
1987 Fox
1989 TD Jetta
1990 Fox
1989 Fox
1998 TDI Jetta
1990 T3 German MIL Transporter 1.9 na Giles super pump
1997 Jetta GLX TDI

 

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