Author Topic: I need tips to injection pump seals replacement  (Read 3040 times)

December 29, 2005, 09:23:11 am

Black Smokin' Diesel

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I need tips to injection pump seals replacement
« on: December 29, 2005, 09:23:11 am »
Ok I got my turbo pump last week. I want to replace all the seals before I use it on my td project this summer.

I got the seal kit "DGK 121". I read on this forum that it's not the good kit for the vw TD pump. Is this true? If so where can I get the good kit.

I'd like to know what's the best way to clean the outside and inside of the pump (internal moving parts included). Which product should I use? Lint free tissue is a no brainer tho...

When putting it back together, is using engine oil a good idea (10w 30 weight) or I should use diesel to lube things up. Diesel stinks and I don't really want to stink up my appartment :?

Thanks in advance for the help!!!


91 Passat syncro 1.8T swapped.

Reply #1December 29, 2005, 10:43:00 am

zyewdall

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I need tips to injection pump seals replacement
« Reply #1 on: December 29, 2005, 10:43:00 am »
I'd use biodiesel myself.  or maybe Canola oil.  Something that I'm happy getting all over my hands, and that the engine will run on.  10W30 seems a bit high viscosity to keep the IP happy to me, and I still don't like getting it all over my hands.
'84 Mitsubishi 4x4 2.3L turbo biodiesel pickup
'91 VW Rabbit GTI with 1.6 biodiesel transplant
'81 Toyota longbed 2wd 2.2NA biodiesel pickup (for sale)
'89 Subaru 4x4 touring wagon
 '82 subaru 4x4 TDI wagon -- project on hold
1976 Ford Sasquatch pickup

Reply #2December 29, 2005, 12:09:49 pm

tylernt

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I need tips to injection pump seals replacement
« Reply #2 on: December 29, 2005, 12:09:49 pm »
Dunno about the seal kit, but there are many people that have run ATF through their pump, so that may be an option for your rebuild.
'82 Diesel Rabbit, '88 Fox RIP, '88 Jetta (work in progress)

Reply #3December 29, 2005, 08:02:34 pm

Black Smokin' Diesel

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I need tips to injection pump seals replacement
« Reply #3 on: December 29, 2005, 08:02:34 pm »
Quote from: "zyewdall"
I'd use biodiesel myself.  or maybe Canola oil.  Something that I'm happy getting all over my hands, and that the engine will run on.  10W30 seems a bit high viscosity to keep the IP happy to me, and I still don't like getting it all over my hands.


Good tip on the canola oil. I'll use that instead of engine oil. Thanks!
91 Passat syncro 1.8T swapped.

Reply #4January 02, 2006, 03:57:52 am

Black Smokin' Diesel

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I need tips to injection pump seals replacement
« Reply #4 on: January 02, 2006, 03:57:52 am »
Anyone else? Pretty please with sugar on top.
91 Passat syncro 1.8T swapped.

Reply #5January 02, 2006, 09:36:18 am

Dr. Diesel

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I need tips to injection pump seals replacement
« Reply #5 on: January 02, 2006, 09:36:18 am »
send it to Giles at Superior Fuel Injection for a full mod package. hehe
I repair, maintain and modify VW's and BMW's.
Good work done at affordable rates. Welding and fabricating, too.
Performance Diesel Injection's Super Pump: gotta have one!

Reply #6January 02, 2006, 07:53:42 pm

Black Smokin' Diesel

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I need tips to injection pump seals replacement
« Reply #6 on: January 02, 2006, 07:53:42 pm »
Quote from: "Dr. Diesel"
send it to Giles at Superior Fuel Injection for a full mod package. hehe


Yeah I'd really love to but that would put a rather big hole in my budget. Maybe I'll delay the seal replacement and save some money to send it to him.
91 Passat syncro 1.8T swapped.

Reply #7January 03, 2006, 10:43:59 am

Dr. Diesel

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I need tips to injection pump seals replacement
« Reply #7 on: January 03, 2006, 10:43:59 am »
I'd say, if it's not leaking, don't 'fix' it. Give it a shot and see how it works.
I repair, maintain and modify VW's and BMW's.
Good work done at affordable rates. Welding and fabricating, too.
Performance Diesel Injection's Super Pump: gotta have one!

Reply #8January 03, 2006, 10:12:15 pm

Giles@PerformanceDiesel

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taking apart yourself not a good idea
« Reply #8 on: January 03, 2006, 10:12:15 pm »
hi

i wouldn't take it apart if i were u. u might end up costing yourself
allot for someone to fix it properly.

like Dr D said if it isn't leaking now don't touch it.

VW kit # 1 467 010 059

but like i said don't try this at home kids.

Giles