Author Topic: Measuring internal pressure  (Read 5093 times)

December 08, 2009, 02:31:07 am

anto

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Measuring internal pressure
« on: December 08, 2009, 02:31:07 am »
Bought myself an oil pressure gauge and fitting kit (copper pipe with compression fittings) to measure my internal pressure.
Ive drilled and tapped the little pedestal that comes with some na vw pump. Comes standard on 406/306/xantia etc that we get over here so id a few spare to use.
The gauge is rated 0-100psi.
I know the internal pressure of our pumps goes higher than that but my worry is that the gauge will leak above say 150psi?
Would this be the case or have i nothing to worry about?
Measuring above 100psi isnt a concern for me so i dont mind seeing the gauge pegged when at high rpms i just dont want the thing leaking in the dashboard.

Thanks,

Anton

Reply #1December 08, 2009, 08:37:34 am

RadoTD

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Re: Measuring internal pressure
« Reply #1 on: December 08, 2009, 08:37:34 am »
It probably won't leak, but it could bend the tube inside the gauge, or if there's a physical stop for the needle, it might skip a few teeth and actually move where the needle sits, both of those rendering the gauge inaccurate.

It's probably a Bourdon Gauge, as shown here

enough boost is when you have 3 dimple marks in the hood from the valve cover nuts..  ;D

Reply #2December 08, 2009, 09:17:42 am

anto

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Re: Measuring internal pressure
« Reply #2 on: December 08, 2009, 09:17:42 am »

Reply #3December 08, 2009, 10:17:52 am

55eta

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Re: Measuring internal pressure
« Reply #3 on: December 08, 2009, 10:17:52 am »
{www. rs components} dose a wide range of pressure gauges at a reasonable price and a wide range of pressures

Reply #4December 08, 2009, 11:04:58 am

rabbitman

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Re: Measuring internal pressure
« Reply #4 on: December 08, 2009, 11:04:58 am »
So you're planning to mount the gauge inside and always be able to look at it?

That's not really necessary though it would be fun to watch.

The internal pressure "should" always have the same curve once it's set. Until parts start wearing. ::)
'82 Rabbit, I put on a euro vnt-15, 2.25" DP, 2.5" exhaust, the result.....it whistled.

I removed the turbo, made a toilet bowl 2.5" DP, the result....it was deafening. Now it has a homemade muffler up front and a thrush in the rear, the result.....less loud.
Watch: AGENDA, GRINDING AMERICA DOWN

Reply #5December 09, 2009, 12:11:38 am

anto

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Re: Measuring internal pressure
« Reply #5 on: December 09, 2009, 12:11:38 am »
{www. rs components} dose a wide range of pressure gauges at a reasonable price and a wide range of pressures

I dont intend to buy another one 55eta, i got this one cheap from a friend so if i dont mount it in the car (if it cant stand the pressure) then i wil just use it once to set the pressure and remove it.

Would having the gauge permanently in the car be of any benefit?
It would surely show up any problems that may arise with the pump?

Reply #6December 09, 2009, 07:58:09 am

Mark(The Miser)UK

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Re: Measuring internal pressure
« Reply #6 on: December 09, 2009, 07:58:09 am »
{www. rs components} dose a wide range of pressure gauges at a reasonable price and a wide range of pressures

I dont intend to buy another one 55eta, i got this one cheap from a friend so if i dont mount it in the car (if it cant stand the pressure) then i wil just use it once to set the pressure and remove it.

Would having the gauge permanently in the car be of any benefit?
It would surely show up any problems that may arise with the pump?
As Rabbit man says; Put it on, do some tests and then take it off.

All it will show is a few psi or 10's of psi over several 10's of years... Unless something catastrophic happens ... in which case... :o

Put it back on in a few years... ;)
Mark-The-Miser-UK

"There's nothing like driving past a bonfire and then realising; its my car on fire!"

I'm not here to help... I'm here to Pro-Volke"

Be like meeee: drive a Quantum TD
 ...The best work-horse after the cart...

Reply #7December 09, 2009, 08:22:11 am

anto

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Re: Measuring internal pressure
« Reply #7 on: December 09, 2009, 08:22:11 am »
Il do that, no chance of it exploding in a cloud of diesel while im driving along then....

Reply #8December 09, 2009, 12:13:39 pm

Op-Ivy

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Re: Measuring internal pressure
« Reply #8 on: December 09, 2009, 12:13:39 pm »
Il do that, no chance of it exploding in a cloud of diesel while im driving along then....

That's what I would be concerned about as well. I don't know about Ireland but it's actually illegal here to have a a fuel source from the engine or from the fuel tank to the engine running through the interior!

Reply #9December 10, 2009, 04:08:27 am

anto

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Re: Measuring internal pressure
« Reply #9 on: December 10, 2009, 04:08:27 am »
No need to be concerned about that i just hooked it up last night, set it to 43.5psi at 1k engine rpm (give or take 0.1/2 psi) and took it off again once i was satisfied it was ok.

Reply #10December 10, 2009, 08:39:37 am

anto

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Re: Measuring internal pressure
« Reply #10 on: December 10, 2009, 08:39:37 am »
Il do that, no chance of it exploding in a cloud of diesel while im driving along then....

That's what I would be concerned about as well. I don't know about Ireland but it's actually illegal here to have a a fuel source from the engine or from the fuel tank to the engine running through the interior!

Just on that point op ivy the gauge i am using is an oil pressure gauge which would normally be mounted in the dashboard i assume. That would bring oil into the car, where would you stand with that where you are? Essentially that oil would be a fuel source....

Reply #11December 10, 2009, 11:49:21 am

Op-Ivy

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Re: Measuring internal pressure
« Reply #11 on: December 10, 2009, 11:49:21 am »
Il do that, no chance of it exploding in a cloud of diesel while im driving along then....

That's what I would be concerned about as well. I don't know about Ireland but it's actually illegal here to have a a fuel source from the engine or from the fuel tank to the engine running through the interior!

Just on that point op ivy the gauge i am using is an oil pressure gauge which would normally be mounted in the dashboard i assume. That would bring oil into the car, where would you stand with that where you are? Essentially that oil would be a fuel source....

It depends on how the gauge works. If it consists of a tube that runs from the pump to the cockpit that would still be illegal. If it has a sensor on the pump with a sender that relays the pressure to the cockpit that would be ok. I think the idea is considering that if it is hooked up directly and something happens to the line or the gauge, fuel is going to start gushing out.

Reply #12December 10, 2009, 09:11:04 pm

92EcoDiesel Jetta

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Re: Measuring internal pressure
« Reply #12 on: December 10, 2009, 09:11:04 pm »
Bought myself an oil pressure gauge and fitting kit (copper pipe with compression fittings) to measure my internal pressure.
Ive drilled and tapped the little pedestal that comes with some na vw pump. Comes standard on 406/306/xantia etc that we get over here so id a few spare to use.
The gauge is rated 0-100psi.
I know the internal pressure of our pumps goes higher than that but my worry is that the gauge will leak above say 150psi?
Would this be the case or have i nothing to worry about?
Measuring above 100psi isnt a concern for me so i dont mind seeing the gauge pegged when at high rpms i just dont want the thing leaking in the dashboard.

Thanks,

Anton

The internal pressure measured on the fuel return side? Is so, why not use a vacuum tee fitting 0n the injector return line instead of drilling and tapping a fitting into the pedestal? Seems like a lot less work.

Reply #13December 10, 2009, 09:25:53 pm

Vincent Waldon

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Re: Measuring internal pressure
« Reply #13 on: December 10, 2009, 09:25:53 pm »
It's measured *before* the out bolt, so unfortunately tapping into the return line won't work.

My approach is to use a standard VDO electric oil pressure gauge with a 10 bar sensor for fuel pressure... switch on the dash lets me select a 5 bar oil pressure sensor to measure oil pressure most of the time.



No oil *or* diesel my lap this way.  ;)

Vince

Edmonton, Alberta, Canada
2001 silver TDI Jetta Malone Stage 1.5 , 2001 blue TDI Jetta SBIII 216s Malone Stage 3, 1970 Bay Window bus

Gone but not forgotten: 1969/1971 Beetles, 1969/1974 Westies, 1979 Rabbit, 1986 TD Jetta, 1992 gas Jetta, 1994 TD Jetta

Reply #14December 11, 2009, 12:06:26 am

rabbitman

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Re: Measuring internal pressure
« Reply #14 on: December 11, 2009, 12:06:26 am »
Has anyone thought about the fact that the threads of the 'out' bolt are not sealed to the return lines and so fuel can flow up the threads and into the banjo?  The path up the threads is probably as large as the orifice in the bolt.  Any wear in the threads would affect the pressure as well.

You got a point there.....but wouldn't that remain constant enough?
'82 Rabbit, I put on a euro vnt-15, 2.25" DP, 2.5" exhaust, the result.....it whistled.

I removed the turbo, made a toilet bowl 2.5" DP, the result....it was deafening. Now it has a homemade muffler up front and a thrush in the rear, the result.....less loud.
Watch: AGENDA, GRINDING AMERICA DOWN